Page 116 of 1897
D08000
D07239
D07222
D07220
AX-30
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1320 Author: Date:
2001 AVALON (RM808U)
NOTICE:
Install the grooved pin into the groove of the shift lock unit
as shown in the illustration.
9. ASSEMBLE LOWER POSITION INDICATOR HOUSING
(a) Install the slide cover.
(b) Install the spring and shift lock release bottom.
(c) Install the control position indicator plate.
10. INSTALL LOWER POSITION INDICATOR HOUSING
Install the lower position indicator housing with the 4 screws.
11. INSTALL INDICATOR LIGHT
(a) Install the bulb and cap to the indicator light wire.
(b) Install the indicator light to the lower position indicator
housing.
12. ASSEMBLE SHIFT LEVER KNOB SUB-ASSEMBLY
(a) Install the spring and shift lever knob to the shift lever
knob.
(b) Install the O/D main switch and O/D main switch cover to
the shift lever knob.
13. INSTALL SHIFT LEVER KNOB AND SHIFT LEVER
KNOB COVER
(a) Pass through the wire harness of the O/D main switch as
shown in the illustration and set it.
(b) Install the shift lever knob and shift lever knob cover to the
shift lever sub-assembly.
NOTICE:
When operating the shift lever sub-assembly, check that
excessive force is not applied to the wire harness of the
O/D main switch.
Page 121 of 1897
D08001
Cover
Control Position
Indicator Plate
Slide CoverShift Lever Knob
Compression Spring
Shift Lever Knob Button
Shift Lever Knob
Cover
O/D Main
Switch Cover Shift Lever Knob Sleeve
Lower Position Indicator Housing
Detent Rod
Compression
Spring Manual Detent
Spring
Shift Lock
Release Button
SpringCushion
Shift Lock Control Unit
O/D Main Switch Grooved Pin
Collar
Shift Lever Plate
Shift Lever Sub-assembly
Bulb
Spring Nut
Indicator Light Wire
Control Shaft Cap
Apply MP grease
Precoated part
Non-reusable part
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
AX-21
1311 Author: Date:
2001 AVALON (RM808U)
Page 123 of 1897
D07992
D07220
D07222
D07239
D07225
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
AX-25
1315 Author: Date:
2001 AVALON (RM808U)
(c) Insert a small screwdriver into the position in the illustra-
tion and disengage the claw.
(d) Remove the shift lever knob button and compression
spring.
4. REMOVE INDICATOR LIGHT
(a) Remove the indicator light from the lower position indica-
tor housing.
(b) Remove the cap and bulb from the indicator light wire.
5. REMOVE LOWER POSITION INDICATOR HOUSING
Remove the 4 screws and lower position indicator housing.
6. DISASSEMBLE LOWER POSITION INDICATOR
HOUSING
(a) Remove the control position indicator plate.
(b) Remove the shift lock release button and spring.
(c) Remove the slide cover.
7. REMOVE SHIFT LOCK CONTROL UNIT
Remove the 2 screws and shift lock control unit assembly.
Page 129 of 1897
D08000
D07239
D07222
D07220
AX-30
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1320 Author: Date:
2001 AVALON (RM808U)
NOTICE:
Install the grooved pin into the groove of the shift lock unit
as shown in the illustration.
9. ASSEMBLE LOWER POSITION INDICATOR HOUSING
(a) Install the slide cover.
(b) Install the spring and shift lock release bottom.
(c) Install the control position indicator plate.
10. INSTALL LOWER POSITION INDICATOR HOUSING
Install the lower position indicator housing with the 4 screws.
11. INSTALL INDICATOR LIGHT
(a) Install the bulb and cap to the indicator light wire.
(b) Install the indicator light to the lower position indicator
housing.
12. ASSEMBLE SHIFT LEVER KNOB SUB-ASSEMBLY
(a) Install the spring and shift lever knob to the shift lever
knob.
(b) Install the O/D main switch and O/D main switch cover to
the shift lever knob.
13. INSTALL SHIFT LEVER KNOB AND SHIFT LEVER
KNOB COVER
(a) Pass through the wire harness of the O/D main switch as
shown in the illustration and set it.
(b) Install the shift lever knob and shift lever knob cover to the
shift lever sub-assembly.
NOTICE:
When operating the shift lever sub-assembly, check that
excessive force is not applied to the wire harness of the
O/D main switch.
Page 189 of 1897
BE04P-05
- BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE-1
1605 Author: Date:
2001 AVALON (RM808U)
BODY ELECTRICAL SYSTEM
PRECAUTION
HINT:
Take care to observe the following precautions when performing inspections or removal and replacement
of body electrical related parts.
1. HEADLIGHT SYSTEM
Halogen bulbs have pressurized gas inside and require special handling. They can burst if scratched or
dropped. Hold a bulb only by its plastic or metal case. Don't touch the glass part of a bulb with bare hands.
2. SRS (SUPPLEMENTAL RESTRAINT SYSTEM)
The AVALON is equipped with an SRS (Supplemental Restraint System) such as the driver airbag and front
passenger airbag. Failure to carry out service operation in the correct sequence could cause the SRS to
unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including re-
moval or installation of parts, inspection or replacement), be sure to read the precautionary notices in the
RS section.
3. AUDIO SYSTEM
If the negative (-) terminal cable is disconnected from the battery, the preset AM, FM 1 and FM 2 sta-
tions stored in memory are erased, so make sure to note the stations and reset them after the negative
(-) terminal cable is reconnected to the battery.
If the negative (-) terminal cable is disconnected from the battery, the radio, tape player and CD player
will not operate as well as audio anti - theft system. Be sure to input the correct ID number so that the
radio, tape player and CD player can be operated again.
4. MOBILE COMMUNICATION SYSTEM
If the vehicle is equipped with a mobile communication system, refer to precautions in the IN section.
Page 207 of 1897
I13321
A
DC
B
I13324
Fuel Receiver Gauge
Battery Ignition
Switch
Z15787
Battery Ignition Switch
Fuel Receiver
Gauge
Wire Harness Side
Test
Bulb
(3.4 W)
I13319
A
DC
B
I13325
F
1/2
E 32
- BODY ELECTRICALCOMBINATION METER
BE-57
1661 Author: Date:
2001 AVALON (RM808U)
8. INSPECT TACHOMETER RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A - B250
C - D250
If resistance value is not as specified, replace the meter.
9. INSPECT FUEL RECEIVER GAUGE OPERATION
(a) Disconnect the connector from the main sender gauge.
(b) Turn the ignition switch ON, check that the receiver gauge
needle indicates EMPTY.
(c) Connect terminals 2 and 3 on the wire harness side con-
nector through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up
and receiver gauge needle moves toward the full side.
HINT:
Because of the silicon oil in the gauge, it will take a short time
for needle to stabilize.
If operation is not as specified, inspect the receiver gauge resis-
tance.
10. INSPECT FUEL RECEIVER GAUGE RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A - B250
C - D250
If resistance value is not as specified, replace the receiver
gauge.
11. INSPECT FUEL SENDER GAUGE RESISTANCE
Measure the resistance between terminals 3 and 2 for each
float position.
Float position mm (in.)Resistance (W)
F: Approx. 91.1 (1.36) ± 3 (0.12)Approx. 2.0 ± 1.0
1/2: Approx. 34.2 (2.06) ± 3 (0.12)Approx. 26.1 ± 3.0
E: Approx. 30.8 (5.31) ± 3 (0.12)Approx. 48.7 ± 1.0
If resistance value is not as specified, replace the sender
gauge.
Page 208 of 1897
Z05730
BatteryIgnition
SwitchWarning Light
21
54 3
Z14203
Engine Coolant Temperature Gauge
Ignition
Switch
BatterySender
Gauge
Z15788
Engine Coolant Temperature Gauge
Ignition
Switch
BatteryTest Bulb
(3.4 W)
Wire Harness Side
1
I13322
A
DC
B BE-58
- BODY ELECTRICALCOMBINATION METER
1662 Author: Date:
2001 AVALON (RM808U)
12. INSPECT FUEL LEVEL WARNING LIGHT
(a) Disconnect the connector from the sender gauge.
(b) Connect terminals 1 and 3 on the wire harness side con-
nector.
(c) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
13. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE OPERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, check that the receiver gauge
needle indicates COOL.
(c) Ground terminal on the wire harness side connector
through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up
and the receiver gauge needle moves toward the hot
side.
If operation is as specified, replace the sender gauge.
Then recheck the system.
If operation is not as specified, measure the receiver gauge re-
sistance.
14. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A - B250
C - D250
If resistance value is not as specified, replace the receiver
gauge.
Page 209 of 1897
I07709
35.63 ± 0.1 W
Slide
rheostat
35.63 ±
0.1 W
Z15789
Warning Light
Ignition
Switch
BatteryWire Harness
N06640
BE1217
Warning Light
Ignition
Switch
Battery
- BODY ELECTRICALCOMBINATION METER
BE-59
1663 Author: Date:
2001 AVALON (RM808U)
15. INSPECT ENGINE COOLANT TEMPERATURE SEND-
ER GAUGE RESISTANCE
Connect the wire harness as shown in the illustration, and ad-
just the ammeter pointer to indicate º0º using the slide rheostat,
then read the rheostat indication.
Temperature °C (°F)Resistance (W)
50 (122.0)160 - 240
120 (248.0)17.1 - 21.2
If resistance value is not as specified, replace the engine cool-
ant sender gauge.
16. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the warning switch and
ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
17. INSPECT LOW OIL PRESSURE WARNING SWITCH
OPERATION
(a) Check that continuity exists between the terminal and
ground with the engine stopped.
(b) Check that no continuity exists between the terminal and
ground with the engine running.
HINT:
Oil pressure should be over 29 kPa (0.35 kgf/cm
2, 4.3 psi)
If operation is not as specified, replace the switch.
18. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connector from the brake fluid warning
switch.
(b) Release the parking brake pedal.
(c) Connect the terminals on the wire harness side of the lev-
el warning switch connector.
(d) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or wire har-
ness.
