2001 SUZUKI GRAND VITARA Relay

6-1-38 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
E61-22A/C condenser fan motor relay
(if equipped)10 – 14 VIgnition switch ON, A/C not oper-
ated and Engine coolant temp. :
less than 113°C, 235°F
E61-23 Fuel pump relay0 – 2.5 VFor 3 sec. after ignition switch ON
or while engine running
10 – 14 VAfter 3 sec. from ignition switch ON
with engine stopped
E61-24Ground for CO adjusting resistor
(if equipped)––
E61-25 – – –
E61-26 – – –
E61-27 – – –
E61-28 Fuel level sensor 0 – 6 VIgnition switch ON
Voltage depends on fuel level
E61-29Diag. switch terminal
(vehicle with monitor connector)10 – 14 V Ignition switch ON
E61-30 ABS control module 10 – 14 V Ignition switch ON
E61-31Power/Normal change switch
(A/T vehicle)0 – 1 VIgnition switch ON, P/N change
switch : POWER mode
10 – 14 VIgnition switch ON, P/N change
switch : NORMAL mode
E61-32 Lighting switch0 – 1 VIgnition switch ON, lighting switch
OFF
10 – 14 VIgnition switch ON, lighting switch
ON
E61-33 Overdrive cut switch (A/T vehicle)10 – 14 VIgnition switch ON, overdrive cut
switch released
0 – 1 VIgnition switch ON, overdrive cut
switch pressed
E61-34 Stop lamp switch0 – 1 VBrake pedal released (switch OFF),
Ignition switch ON
10 – 14 VBrake pedal depressed (switch ON),
Ignition switch ON
E61-35 Cruise control module (if equipped) 10 – 14 V Ignition switch ON
C51-3-1 Intake air temp. sensor 2.2 – 3.0 VIgnition switch ON, Sensor ambient
temp. : 20°C, 68°F
C51-3-2 Engine coolant temp. sensor 0.5 – 0.9 VIgnition switch ON, Engine coolant
temp. : 80°C, 176°F
C51-3-3 Knock sensor About 2.5 VWith engine running at idle after
warned up
C51-3-4 Power source 10 – 14 V Ignition switch ON
C51-3-5 Ground for MAF sensor – –
C51-3-6 Ground – –
C51-3-7 4WD switch0 – 1 VIgnition switch ON, Transfer lever :
4H or 4L range
10 – 14 VIgnition switch ON, Transfer lever :
2H range
C51-3-8 Manifold absolute pressure sensor 3.3 – 4.3 V Ignition switch ON and engine stops TERMINAL CIRCUIT NORMAL VOLTAGE CONDITION

6-1-42 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
RESISTANCE CHECK
1) Disconnect couplers (1) from ECM/PCM with ignition switch
OFF.
2) Check resistance between each pair of terminals of discon-
nected couplers (1) as listed in following table. CAUTION:
Never touch terminals of ECM/PCM itself or connect volt-
meter or ohmmeter (2).
CAUTION:
Be sure to connect ohmmeter (2) probe from wire har-
ness side of coupler.
Be sure to turn OFF ignition switch for this check.
Resistance in table represents that when parts temper-
ature is 20°C (68°F).
TERMINALS CIRCUIT STANDARD
RESISTANCECONDITION
E61-9 and E61-2 Main relay 79 – 95 Ω–
E61-22 and C51-3-20 A/C fan motor relay (if equipped) 75 – 110 ΩBattery disconnected
and ignition switch ON
E61-23 and C51-3-20 Fuel pump relay 79 – 95 Ω–
C51-3-6 and Body ground Ground Continuity –
C51-3-17 and Body ground Ground Continuity –
C51-1-1 and Body ground Shift solenoid B (A/T) 11 – 15 Ω–
C51-1-2 and Body ground Shift solenoid A (A/T)
C51-1-4 and C51-3-4 IAC valve (stepper motor coil 2) 25.5 – 33.5 Ω–
C51-1-5 and C51-3-4 IAC valve (stepper motor coil 1)
C51-1-8 and Body ground TCC solenoid (A/T) 11 – 15 Ω–
C51-1-15 and C51-3-4 EVAP canister purge valve 28 – 35 Ω–
C51-1-16 and C51-3-4 IAC valve (stepper motor coil 4) 25.5 – 33.5 Ω–
C51-1-17 and C51-3-4 IAC valve (stepper motor coil 3)
C51-2-1 and C51-3-4 Fuel injector No.2 13 – 16 Ω–
C51-2-2 and C51-3-4 Fuel injector No.1
C51-2-4, C51-2-5 and E61-9 Heater of HO2S-1 5.0 – 6.4 Ω–
C51-2-7 and Body ground Ground Continuity –
C51-2-8 and C51-3-4 Fuel injector No.4 13 – 16 Ω–
C51-2-9 and C51-3-4 Fuel injector No.3
C51-2-12 and C51-3-4 EGR valve (stepper motor coil 4) 20 – 24 Ω–
C51-2-13 and C51-3-4 EGR valve (stepper motor coil 3)
C51-2-14 and C51-3-4 EGR valve (stepper motor coil 2)
C51-2-15 and C51-3-4 EGR valve (stepper motor coil 1)
C51-2-16, C51- 2-17 and
E61-9Heater of HO2S-2 11.7 – 14.3 Ω–
C51-2-21 and C51-3-4 Fuel injector No.6
13 – 16 Ω–
C51-2-22 and C51-3-4 Fuel injector No.5

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-43
Table A-1 Malfunction Indicator Lamp Circuit Check – Lamp Does Not Come
“ON” or Dims at Ignition Switch ON (But Engine at Stop)
WIRING DIAGRAM
CIRCUIT DESCRIPTION
When the ignition switch is turned ON, ECM causes the main relay to turn ON (close the contact point). Then,
ECM being supplied with the main power, turns ON the malfunction indicator lamp (MIL). When the engine
starts to run and no malfunction is detected in the system, MIL goes OFF but if a malfunction was or is detected,
MIL remains ON even when the engine is running.
INSPECTION
1. MIL
2. To ignition switch
3. Main fuse
4. Main relay
5. ECM (PCM)
6. Monitor connector (if equipped)
Step Action Yes No
1 MIL power supply check :
1) Turn ignition switch ON.
Do other indicator/warning lights in combination
meter comes ON?Go to Step 2. “IG METER” fuse blown,
main fuse blown, Ignition
switch malfunction, “BLK/
WHT” circuit between “IG
METER” fuse and combi-
nation meter or poor cou-
pler connection at
combination meter.

6-1-46 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
Table A-5 ECM (PCM) Power and Ground Circuit Check – MIL Doesn’t Light at
Ignition Switch ON and Engine Doesn’t Start Though It Is Cranked Up
WIRING DIAGRAM
CIRCUIT DESCRIPTION
When the ignition switch is turned ON, the main relay turns ON (the contact point closes) and the main power is
supplied to ECM (PCM).
1. MIL
2. To ignition switch
3. Main fuse
4. Main relay
5. ECM (PCM)

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-47
INSPECTION
Step Action Yes No
1 Main relay operating sound check :
Is operating sound of main relay heard at igni-
tion switch ON?Go to Step 5. Go to Step 2.
2 Fuse check :
Is main “FI” fuse in good condition?Go to Step 3. Check for short in circuits
connected to this fuse.
3 Main relay check :
1) Turn OFF ignition switch and remove main
relay.
2) Check for proper connection to main relay
at terminal 3 and 4.
3) If OK, check main relay for resistance and
operation referring to “MAIN RELAY
INSPECTION” in Section 6E2.
Is check result satisfactory?Go to Step 4. Replace main relay.
4 ECM (PCM) power circuit check :
1) Turn OFF ignition switch, disconnect con-
nectors from ECM (PCM) and install main
relay.
2) Check for proper connection to ECM (PCM)
at terminals C51-3-20, E61-9, C51-3-15 and
C51-3-4.
3) If OK, then measure voltage between termi-
nal C51-3-20 and ground, E61-9 and
ground with ignition switch ON.
Is each voltage 10 – 14 V?Go to Step 5. “BLK/WHT”, “BLU” or
“BLK/RED” circuit open.
5 ECM power circuit check :
1) Using service wire, ground terminal E61-9
and measure voltage between terminal
C51-3-15 and ground at ignition switch ON.
Is it 10 – 14 V?Check ground circuits
“BLK/GRN” and “BLK/
ORN” for open.
If OK, then substitute a
known-good ECM (PCM)
and recheck.Go to Step 6.
6 Is operating sound of main relay heard in Step
1?Go to Step 7. “BLK/RED” or “BLU/BLK”
wire open.
7 Main relay check :
1) Check main relay according to procedure in
Step 3.
Is main relay in good condition?“BLK/RED” or “BLU/BLK”
wire open.Replace main relay.

6-1-48 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0100 (DTC No.33, 34) Mass Air Flow Circuit Malfunction
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
1. Main fuse
2. Main relay
3. ECM/PCM
4. Mass air flow sensor
DTC DETECTING CONDITION TROUBLE AREA
Any one of the following conditions are detected for 5
sec. continuously.
• Engine running and more than 3 sec. after ignition
switch ON and less than 0.64 mA MAF sensor out-
put current continues for 100 msec.
• Engine running and more than 3 sec. after ignition
switch ON and more than 4.90 mA MAF sensor out-
put current continues for 100 msec.• MAF sensor circuit
• MAF sensor
• ECM (PCM)

6-1-58 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0130 (DTC No.13) HO2S-1 (Bank 1) Circuit Malfunction or No Activity
Detected
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
1. HO2S heater relay
2. ECM (PCM)
3. HO2S-1 (Bank-1)
NOTE:
For vehicle with monitor connector, DTC will set when following only (*) mark condition is detected.
DTC DETECTING CONDITION TROUBLE AREA
Any one of the following conditions are detected in idle state while running
under driving conditions described for “DTC CONFIRMATION PROCEDURE”.
• 4.5 V or more HO2S circuit voltage is detected, when 5 V power is con-
nected to HO2S circuit in ECM (PCM), or
• Max. output voltage of HO2S is 0.6 V or lower on average and its minimum
voltage on average is 0.3 V or lower.
• Min. output voltage of HO2S is over 3.0 V or
• Max. output voltage of HO2S is 0.74 V or higher on average and its min.
voltage on average is 0.33 V or higher.
• *Output voltage of HO2S-1 does not exceed 0.45 V for specified time.
(2 driving cycle detection logic)HO2S-1 or its circuit.
Fuel system
ECM (PCM)

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-61
DTC P0135 HO2S-1 (Bank 1) Heater Circuit Malfunction
WIRING DIAGRAM
Refer to DTC P0130.
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool and run
engine at idle speed for 5 min.
3) Check pending DTC by using scan tool.
TROUBLESHOOTING
DTC DETECTING CONDITION TROUBLE AREA
Following condition is detected when HO2S heater is
electrically live (2 driving cycle detection logic).
• Current of HO2S heater is 5.3 A or more or less than
0.09 A, or
• Voltage of HO2S heater is 14.0 V or higher or lower
than 11.7 V.HO2S-1 heater circuit
HO2S-1 heater
ECM (PCM)
HO2S heater relay
NOTE:
Check to make sure that following conditions are satisfied when using this “DTC CONFIRMATION
PROCEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
Step Action Yes No
1 Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE
DIAG. FLOW TABLE” in
this section.
2 HO2S-1 heater check :
1) Disconnect HO2S-1 coupler with ignition
switch OFF.
2) Check resistance between “3” and “4” termi-
nal of HO2S-1 coupler.
HO2S-1 heater resistance :
5.0 – 6.4
Ω
ΩΩ Ω (at 20°C (68°F))
Is it within above specification?Go to Step 3. Replace HO2S-1.
3 HO2S heater power supply check :
1) With ignition switch ON leaving engine OFF,
check voltage between E139-3 and ground,
E139-1 and ground. (See Fig.)
Is each voltage 10 – 14 V?Go to Step 4. “HO2S”, and/or “IG
METER” fuse blown.
If OK, faulty “BLK/WHT”
wire or “BLU/WHT” wire.