2001 SUZUKI GRAND VITARA wiring

INSTRUMENTATION/DRIVER INFORMATION 8C-1
8C
SECTION 8C
INSTRUMENTATION/DRIVER INFORMATION
CONTENTS
General Description ........................................8C-2
Combination Meter ........................................8C-2
On-vehicle Service ..........................................8C-4
Fuel Meter/Fuel Gauge Unit ..........................8C-4
Fuel level sensor (sender gauge) ..............8C-4
Engine Coolant Temperature (ECT) Meter
and Sensor ....................................................8C-5Engine coolant temperature sensor .......... 8C-5
Oil Pressure Light ......................................... 8C-5
Oil pressure switch .................................... 8C-5
Brake Warning Light ..................................... 8C-5
Brake fluid level switch .............................. 8C-5

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
For the descriptions (items) not found in this section, refer to the same section of the Service Manual
mentioned in the FOREWORD of this manual.

WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-1
8D
SECTION 8D
WINDOWS, MIRRORS, SECURITY AND LOCKS
CONTENTS
General Description ....................................... 8D-2
Rear Wiper and Washer (If Equipped) ......... 8D-2
On-Vehicle Service......................................... 8D-3
Windshield Wipers ....................................... 8D-3
Front wiper and washer ............................ 8D-3Rear Window Wiper and Washer
(For Vehicle with Cruise Control System) .... 8D-4
Rear Wiper and Washer Switch ............... 8D-4
Rear Window Wiper and Washer
(For Vehicle without Cruise Control
System) ........................................................ 8D-4
Rear Wiper Intermittent Relay...................... 8D-4

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
For the descriptions (items) not found in this section, refer to the same section of the Service Manual
mentioned in FOREWORD of this manual.

CRUISE CONTROL SYSTEM 8E-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
8E
8A
8B
8C
8D
8B
9
10
10A
10B
SECTION 8E
CRUISE CONTROL SYSTEM
CONTENTS
General Description ....................................... 8E-2
Cautions in Servicing ................................... 8E-2
Symbols and Marks ...................................... 8E-2
Abbreviations ............................................... 8E-2
Wiring Color Symbols ................................... 8E-2
Joint Connector ............................................ 8E-2
Fuse Box and Relay ..................................... 8E-2
Power Supply Diagram ................................ 8E-2
Cruise Control System ................................. 8E-3
Cruise control system circuit .................... 8E-3
Components and functions....................... 8E-4
Cancel Conditions .................................... 8E-5
Diagnosis ........................................................ 8E-5
Diagnosis Table ........................................... 8E-5
Note on System Circuit Inspection ............... 8E-7
Cruise Main Switch Indicator Lamp
Circuit Check ................................................ 8E-8
“Cruise” Indicator Lamp Circuit Check ......... 8E-9
Cruise Main Switch, Coast/Set,
Resume/Accel and Cancel Switches
Circuits Check ............................................ 8E-10
VSS Circuit Check ...................................... 8E-11
Stop Lamp Switch (with Pedal Position
Switch) Circuits Check ............................... 8E-12Transmission Range Switch Circuit Check 8E-13
Clutch Pedal Position Switch Circuit Check 8E-14
Throttle Valve Opening Signal Circuit
Check ......................................................... 8E-15
Overdrive and TCC off Command Signal
Circuit Check.............................................. 8E-16
Cruise Control Module Power and Ground
Circuits Check ............................................ 8E-16
Cruise Control Module and Its Circuit
Inspection................................................... 8E-17
Cruise Cable Play Inspection and
Adjustment ................................................. 8E-19
On-Vehicle Service ...................................... 8E-19
Cruise Main Switch .................................... 8E-19
Coast/Set, Resume/Accel and Cancel
Switches..................................................... 8E-20
Vehicle Speed Sensor (VSS) ..................... 8E-20
Transmission Range Switch ...................... 8E-20
Clutch Pedal Position (CPP) Switch .......... 8E-21
Stop Lamp Switch (with Pedal Position
Switch) ....................................................... 8E-22
Cruise Control Actuator Assembly
(with Control Module) ................................. 8E-23
Cruise Cable .............................................. 8E-24

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).

8E-2 CRUISE CONTROL SYSTEM
General Description
Cautions in Servicing
Refer to Section 8.
Symbols and Marks
Refer to Section 8A.
Abbreviations
Refer to Section 8A.
Wiring Color Symbols
Refer to Section 8.
Joint Connector
Refer to Section 8.
Fuse Box and Relay
Refer to Section 8A.
Power Supply Diagram
Refer to Section 8A.

BODY SERVICE 9-1
9
SECTION 9
BODY SERVICE
CONTENTS
Glass, Windows and Mirror .............................. 9-2
Quarter Window .............................................. 9-2
Body Structure .................................................. 9-3
Under Body Dimensions ................................. 9-3
Body Dimensions ............................................ 9-4
Seat..................................................................... 9-8
Second Seat .................................................... 9-8
Third Seat (If Equipped) .................................. 9-9
Paint and Coatings.......................................... 9-10Sealant Application Area............................... 9-10
Undercoating/Anti-corrosion Compound
Application Area ............................................ 9-17
Exterior and Interior Trim ............................... 9-19
Floor Carpet .................................................. 9-19
Front floor carpet ....................................... 9-19
Rear floor carpet (without third seat
vehicle) ...................................................... 9-20
Head Lining ................................................... 9-20


WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
When body servicing, if shock may be applied to air bag system component parts, remove those
parts beforehand. (Refer to Section 10B.)
NOTE:
For the descriptions (items) not found in this section, refer to the same section of the Service Man-
ual mentioned in the FOREWORD of this manual.
Fasteners are important attaching parts in that they could affect the performance of vital compo-
nents and systems, and/or could result in major repair expense. They must be replaced with one of
the same part number of with an equivalent part if replacement becomes necessary.
Do not use a replacement part of lesser quality or substitute a design. Torque values must be used
as specified during reassembly to assure proper retention of these parts.

RESTRAINT SYSTEM 10-1
10
SECTION 10
RESTRAINT SYSTEM
Seat Belt ......................................................................................................................................... Section 10A
Air Bag System.............................................................................................................................. Section 10B
CONTENTS
General Description ....................................... 10-2

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).

SEAT BELT 10A-1
10A
SECTION 10A
SEAT BELT
CONTENTS
On-Vehicle Service....................................... 10A-2
Service Precautions ................................... 10A-2
Service and diagnosis ............................ 10A-2
Disabling air bag system ........................ 10A-2
Enabling air bag system ......................... 10A-2
Handling and storage ............................. 10A-2Disposal ................................................. 10A-2
Front Seat Belt ........................................... 10A-3
Second Rear Seat Belt .............................. 10A-6
Third Rear Seat Belt (If Equipped) ............. 10A-7
Tightening Torque Specification ................ 10A-8

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CAUTION:
When fasteners are removed, always reinstall them at the same location from which they were
removed. If a fastener needs to be replaced, use the correct part number fastener for that application.
If the correct part number fastener is not available, a fastener of equal size and strength (or stronger)
may be used. Fasteners that are not reused, and those requiring thread-locking compound, will be
called out. The correct torque value must be used when installing fasteners that require it. If the above
procedures are not followed, parts or system damage could result.

10A-2 SEAT BELT
On-Vehicle Service
Service Precautions
Service and diagnosis
Before servicing or replacing seat belts, refer to following precautionary items.
•Seat belts should be normal relative to strap retractor and buckle portions.
•Keep sharp edges and damaging objects away from belts. Avoid bending or damaging any portion of belt
buckle, latch plate and ELR.
•Do not bleach or dye belt webbing. (Use only mild soap and lukewarm water to clean it.)
•When installing a seat belt anchor bolt, start bolt by hand to prevent cross-threading.
•Use only the correct seat belt anchor bolts and screws and tighten to the correct torque value.
•Do not attempt any repairs on retractor mechanisms or retractor covers. Replace defective assemblies with
new replacement parts.
•Keep belts dry and clean at all times.
•If there exist any parts in question, replace such parts.
•Replace belts whose webbing is cut or otherwise damaged.
•Do not put anything into trim panel opening which seat belt webbing passes through.
For Seat Belt with Pretensioner
Refer to “SERVICE AND DIAGNOSIS” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in Sec-
tion 10B.
Disabling air bag system
Refer to “DISABLING AIR BAG SYSTEM” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in
Section 10B.
Enabling air bag system
Refer to “ENABLING AIR BAG SYSTEM” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in
Section 10B.
Handling and storage
Refer to “HANDLING AND STORAGE” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in Sec-
tion 10B.
Disposal
Refer to “DISPOSAL” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in Section 10B. WARNING:
If replacing seat belt is necessary, replace buckle and ELR (or webbing) together as a set. This is for
the reason of ensuring locking of tongue plate with buckle. If these parts are replaced individually,
such a locking condition may become unreliable. For this reason, SUZUKI will supply only the spare
buckle and ELR (or webbing) in a set part.
WARNING:
When performing service on or around air bag system components or air bag system wiring, disable
the air bag system. Refer to “DISABLING AIR BAG SYSTEM” of “SERVICE PRECAUTIONS” under
“ON-VEHICLE SERVICE” in Section 10B.
Failure to follow procedures could result in possible air bag activation, personal injury or unneeded
air bag system repairs.