2001 SAAB 9-5 alternator

49 Instruments and controls
Warning, charging
This light will come on together with if
the battery is discharging. If it comes on
while you are driving, stop the car as soon
as possible and switch off the engine.
Check the alternator drive belt (see page
202). If the belt has broken, the engine may
overheat (cooling system will not function
properly), the battery will not be charged,
the A/C compressor will not run and power
assistance for the steering will be lost.
Brake warning light
This light will come on together with if
there is insufficient brake fluid in the reser-
voir (see pages 198 / 198).
If the ABS warning light is on at the same
time, the ABS system may be inoperative
because of a fault (see ”Anti-lock brake
warning”, page 50).
Parking brake warning
light
This light will show when the parking brake
is on (see page 185).
If the car is driven with the parking brake still
on, will also come on and a chime will
sound.
The parking brake is mechanical and oper-
ates on the rear wheels.
WARNING
Never drive the car when these warning
lights are on. Danger of brake failure!
Have the brake system checked by an
authorized Saab dealer.
WARNING
 Always apply the parking brake when
parking, see page 185.
 Always apply the parking brake before
removing the ignition key.
 Do not apply the parking brake while
the car is moving.
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51 Instruments and controls
CHECK message indicator
This light indicates that there is a message
in the SID. A chime will also sound
(see page 61).
Central warning light
This light will come on and a chime will
sound if a fault has been detected in any
system that is critical to safety. Any of the
following can activate the central warning
light and alarm:
 Airbag system.
 Low oil pressure in engine.
 Parking brake is on (when car is moving).
 Brake fluid level low.
 Fault detected in ABS system.
 Electronic brake force distribution (distri-
bution of brake pressure between front
and rear wheels).
 Engine overheating.
 Alternator not charging properly.
Engine malfunction
(CHECK ENGINE)
This light indicates a malfunction in the
fuel-injection or ignition system. The car
may still be driven with care and with some-
what diminished performance (see page
151).
Indicator, fuel
This light comes on when there is less than
about 2.5 gallons (10 liters) of fuel left in the
tank.
WARNING
An illuminated ”Engine malfunction
(CHECK ENGINE)” indicator light indi-
cates a serious engine-related problem.
While your car may be able to be driven
with the ”Engine malfunction (CHECK
ENGINE)” indicator light illuminated
(Limp-home mode), you are advised to
have your car serviced at an authorized
Saab dealer as soon as possible.
Continued driving without this problem
being corrected might cause serious
further damage to your car and create
unsafe driving conditions. The operator
should be prepared to take action if such
unsafe conditions arise (e.g., apply the
brakes, disengage transmission, turn off
the ignition etc.).
NOTEThe car should be checked immediately
at an authorized Saab dealer to prevent
more serious faults from arising.NOTEIf the car runs out of fuel, air can be drawn
in with the fuel, which, in turn, can cause
the catalytic converter to be damaged by
overheating.
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201 Car care and technical information
Charging/replacing the batteryConnect the positive lead to the positive (+)
battery terminal (red), and the negative lead
to a good ground point, e.g. the lifting lug at
the front of the engine.
To remove the battery, always disconnect
the negative (black) lead first and reconnect
it last when fitting the new battery.
The battery size must comply with DIN
53735 MFI 230/2.16. NOTETo avert the danger of short-circuiting
between the positive (+) terminal on the
battery and the inlet manifold on the
engine, always disconnect the negative
(-) battery lead first and reconnect it last.NOTE Never reverse the polarity of the bat-
tery by connecting the leads to the
wrong terminals. The red, positive
lead connects to the positive (+) termi-
nal, and the black, negative lead to the
negative (-) terminal.
 Serious damage can be done to the
car’s electrical system if a battery or
alternator lead is disconnected while
the engine is running.
 The nut on the battery clamp should
be tightened to a torque of 10 Nm.
IB564
Correct position for battery clamp
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202 Car care and technical informationDrive belts The alternator is situated on the right-hand
side of the engine, adjacent to the bulkhead.
It is driven via a Poly-V-belt from the crank-
shaft pulley.
The Poly-V-belt also drives the water pump,
the A/C compressor and the steering servo
pump.
The belt tension is critical and is adjusted
automatically by the belt tensioner.
See also page 49, ”Warning, charging”.
WARNING
 Keep hands and clothing well clear of
drive belts when engine is running.
 Always stop engine before inspecting
drive belts.
 The fan can start even when the
engine is switched off.NOTESerious damage can be done to the car’s
electrical system if an alternator lead is
disconnected while the engine is running.
IB542
Routing of the Poly-V-belt:
4-cylinder engine
IB543
Routing of the Poly-V-belt:
3.0t V6
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233 Car care and technical information
Waxing and polishingDo not wax a new car during the first three
or four months. In fact, there is no need to
polish the car before the paintwork has
started to go dull through oxidation. Other
than in exceptional cases, do not use abra-
sive polishes containing a cutting agent on
a new car. Always wash the car thoroughly
before waxing or polishing.Engine compartmentClean the engine compartment using an
engine detergent and rinse with hot water.
Cover the headlights. If using a high-pres-
sure washer do not aim the spray nozzle on
the:
Radiator.
 Throttle cable.
 Throttle housing.
 Other engine controls.
 The alternator.
 Ignition system and other electrical com-
ponents.
Additional care should be taken if using a
high-pressure washer. Hold the nozzle at
right angles to the area to be cleaned, which
is particularly important when spraying
labels.
Do not use gasoline as a cleaning agent or
solvent when carrying out repairs or mainte-
nance. Saab recommends the use of envi-
ronmentally safe degreasing agents.
Touching up the paintDamaged paintwork should be treated as
soon as it is discovered: the longer it is left,
the greater the risk of corrosion. The
anti-perforation warranty does not cover
corrosion resulting from untreated defects.
Paintwork damage sustained in a collision is
usually extensive and can only be properly
restored by professionals.
However, you can repair small scratches
and stone-chip damage yourself. The nec-
essary tools and materials, such as primer,
touch-up paint and brushes, are available
from your Saab dealer.
In the case of minor flaws in the paintwork,
where the metal has not been exposed and
an undamaged layer of paint remains,
touch-up paint can usually be applied
directly, after any dirt has been scraped
away using a pointed knife.If corrosion has already set in, e.g. as a
result of stone-chip damage, use a pointed
knife to scrape off all surface rust. If possi-
ble, the damaged area should be taken
back to the bare metal. The metal should
then be primed with two thin coats of primer
applied by brush.
After the primer has dried, apply several thin
layers of topcoat enamel until the surface of
the repaired area is flush with the surround-
ing paintwork.
Stir both primer and touch-up enamel thor-
oughly before use and allow each coat to
dry before applying the next.
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254 SpecificationsEngine variants Electrical system2.3t Ecopower Rating, EEC at 5500 rpm ___________ 185 hp (136 kW)
Maximum torque, EEC at 1800 rpm ___ 207.2 ft.lb
(280 Nm)
Compression ratio ________________ 9.3:1 2.3 Turbo Ecopower (”Aero” model engine),
manual transmissionRating, EEC at 5500 rpm ___________ 230 hp (169 kW)
Maximum torque, EEC at 1900 rpm 259.0 ft.lb.
(350 Nm)
Compression ratio ________________ 9.3:12.3 Turbo Ecopower, (”Aero” model engine)
automatic transmissionRating, EEC at 5500 rpm ___________ 230 hp (169 kW)
Maximum torque, EEC at 1900 rpm 244.2 ft.lb.
(330 Nm)
Compression ratio ________________ 9.3:13.0t V6 Ecopower Rating, EEC at 5500 rpm ___________ 200 hp (147 kW)
Maximum torque, EEC at 2500 rpm ___ 229.4 ft.lb
(310 Nm)
Compression ratio ________________ 9.5:1 Voltage ___________________________ 12 V
Battery capacity ____________________ 60 Ah or 70 Ah
Starter motor ______________________ 1.4 kW
Alternator rating ____________________ 130 A/14 V
Firing order:
4-cylinder ________________________ 1-3-4-2
3.0t V6 __________________________ 1-2-3-4-5-6
Spark plugs:
2.3t ____________________________ NGK
BCPR 6ES-11
Electrode gap _____________________ 0.0414 in (1.05 mm)
2.3 Turbo Aero ____________________ NGK
PFR 6H-10
Electrode gap _____________________ 0.0374 in (0.95 mm)
3.0t V6 __________________________ NGK
BKR 7ES-11
Electrode gap ____________________ 0.0414 in (1.05 mm)
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263 Index
Index
AA/C system, fault diagnosis
_______ 230
A/C system, maintenance
_________ 230
ABS brakes
____________________ 167
ACC
__________________________ 70
ACC functions
___________________ 73
ACC, automatic climate control
_____ 70
ACC, calibration
_________________ 78
ACC, condensation _______________ 79
ACC, programming _______________ 76
ACC, useful tips
_________________ 78
Adjusting the steering wheel
_______ 124
Adjustment, seats
_______________ 120
Afterheater, V6-engine cars
________ 80
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 230
Air distribution, ACC ______________ 75
Airbag
_________________________ 26
Alarm _________________________ 41
Alarm functions
__________________ 44
Alarm signals
_______________ 41
, 44
Alternator
_____________________ 202
Alternator drive belt
_________ 202
, 255
Alternator rating
________________ 254
Anticorrosion treatment
___________ 234
Antidazzle rear-view mirror
________ 126
Ashtrays
______________________ 130
Audio System
___________________ 81
Audio System, quick guide
_________ 83Autochecking of lights on starting
____54
Automatic climate control (ACC) _____70
Automatic transmission,
technical data
_________________256
BBattery
________________________199
Battery charging/replacing
________201
Battery, boost starting
____________183
Belt guide
______________________12
Boost starting using jump leads
____183
Booster cushion
_________________24
Brake and clutch fluid
____________198
Brake-fluid reservoir
_____________198
Brakes, technical data ____________257
Bulbs, changing
________________205
Bulbs, table of
__________________214
CCD changer
_____________________93
CD player
______________________91
CHECK messages
_______________61
CHECKING
_____________________61
Calibration, ACC
_________________78
Cancelling the programmed settings
_76
Car alarm
______________________41
Car care
______________________187
Car phone, installation
___________103
Cargo net, 9-5 Wagon ____________141
Carpeting, care of
_______________232Cassette player
_________________ 88
Catalytic converter,
important considerations
________ 152
Central locking
__________________ 34
Change language in SID
__________ 62
Change of address notification
____ 244
Changing a wheel
______________ 226
Changing bulbs
________________ 205
Changing the coolant
___________ 197
Changing the wheels round
_______ 222
Changing wiper blades
__________ 203
Chassis number
_______________ 259
Chassis number, key to
__________ 260
Child safety
____________________ 19
Child safety locks, rear doors
______ 37
Child seat, integral
_______________ 24
Cleaning, engine bay ____________ 233
Clock
______________________ 61
, 62
Colour code, body
______________ 259
Colour code, trim _______________ 259
Compact spare wheel
___________ 225
Condensation, ACC
______________ 79
Coolant
______________________ 196
Coolant, changing
______________ 197
Courtesy Headlight Feature
_______ 64
Cruise control
_________________ 166
Cup holder
____________________ 133
DDICE/TWICE
__________________ 216
Dampers
_____________________ 256
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264 IndexDate code, tires
_________________ 224
Dim-dipped beam ________________ 63
Direction indicators _______________ 65
Door handles
___________________ 34
Door mirrors
___________________ 125
Doors, locks & luggage compartment
_33
Drive belt
______________________ 255
Drive belt, alternator
_____________ 202
Drive belts
_____________________ 255
Drive belts, length
_______________ 255
Driver’s seat, programmable
_______ 122
Driving in hot weather
____________ 173
Driving with a load
______________ 179
EElectric heating seat
_____________ 123
Electric heating, front seats
_______ 123
Electric windows
________________ 127
Electrical system, technical data
____ 254
Electrically heated rear seat
_______ 123
Electronic starting interlock _________ 35
Emergency operation of sunroof
____ 129
Emission control systems
_________ 191
Engine bay, 3.0t V6
_____________ 190
Engine bay, 4-cyl
_______________ 189
Engine bay, cleaning ____________ 233
Engine number
_________________ 259
Engine oil, grade ________________ 253
Engine, description _________ 192
, 193
Engine, technical data
___________ 252
Engine, temperature gauge
________ 55Engine-oil level, checking
_________193
Expansion tank, coolant
__________196
FFault codes, Audio System
________104
Flat spot, tire
___________________229
Fluid level, automatic transmission
__195
Folding the rear seat, 9-5 Sedan
___134
Folding the rear seat, 9-5 Wagon ___137
Frequently asked questions on airbag
30
Front fog lights
__________________66
Frost warning
___________________58
Fuel
__________________________154
Fuel consumption
________________57
Fuel filler flap
___________________145
Fuel gauge
_____________________55
Fuel grade _____________________252
Fuse box under hood
____________219
Fuse panel
____________________215
Fuses
________________________215
GGearbox number
________________259
Gearbox oil, checking
____________195
Gearbox, technical data, __________255
Glove compartment
______________131
HHandbrake
____________________185
Hazard warning lights
_____________66Head restraint
__________________ 18
Headlight flasher ________________ 63
Headlights
_____________________ 63
Holidaying abroad
______________ 236
Hood
________________________ 188
Horn _________________________ 124
IIgnition switch
_________________ 148
Immobilizer
____________________ 35
Indicator and warning lights
________ 48
Indicator lights
__________________ 48
Instrument illumination
___________ 65
Instruments and controls __________ 47
Integral child seat
_______________ 24
Interior equipment ______________ 119
Interior lighting
__________________ 67
Interior rearview mirror
__________ 125
KKey
__________________________ 34
Key to chassis number
__________ 260
Key, remove
__________________ 148
LLabels
_________________________ 8
Leather upholstery, care of
_______ 231
Light horn
_____________________ 63
Light switches __________________ 63
Luggage-compartment lighting
_____ 67
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