
SYMBOL ABBREVIATION SYMBOL ABBREVIATION
Tightening torque
2WD2-Wheel Drive
Should be lubricated with grease. Unless oth-
erwise indicated, use recommended multi-pur-
pose grease.A/CAir Conditioner
Should be lubricated with oil. P/S Power Steering
Sealing point SST Special Service Tools
Checking point SAE Society of Automotive Engineers, Inc.
Always replace after every disassembly. ATF Automatic Transmission Fluid
jP
Apply petroleum jelly.
D1Drive range 1st gear
Apply ATF. D2Drive range 2nd gear
Select with proper thickness. D
3Drive range 3rd gear
✩Adjustment is required. D
4Drive range 4th gear
SDS Service Data and Specifications OD Overdrive
LH, RH Left-Hand, Right-Hand 2
22nd range 2nd gear
FR, RR Front, Rear 2
12nd range 1st gear
M/T Manual Transaxle/Transmission 1
21st range 2nd gear
A/T Automatic Transaxle/Transmission 1
11st range 1st gear
HOW TO USE THIS MANUAL
GI-10

Maintenance of Lubricant Quantity in
Compressor
NLHA0160The lubricant in the compressor circulates through the system with
the refrigerant. Add lubricant to compressor when replacing any
component or after a large gas leakage occurred. It is important to
maintain the specified amount.
If lubricant quantity is not maintained properly, the following mal-
functions may result:
+Lack of lubricant: May lead to a seized compressor
+Excessive lubricant: Inadequate cooling (thermal exchange
interference)
LUBRICANTNLHA0160S01Name: Nissan A/C System Oil Type S for CSV613 compressor
Part number: KLH00-PAGS0
CHECKING AND ADJUSTINGNLHA0160S02Adjust the lubricant quantity according to the test group shown
below.
1 LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
+A/C system works properly.
+There is no evidence of a large amount of lubricant leakage.
YesorNo
Ye s©GO TO 2.
No©GO TO 3.
2 PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS
1. Start engine, and set the following conditions:
+Test condition
Engine speed: Idling to 1,200 rpm
A/C or AUTO switch: ON
Blower speed: Max. position
Temp. control: Optional [Set so that intake air temperature is 25 to 30°C (77 to 86°F).]
2. Perform lubricant return operation for about 10 minutes.
3. Stop engine.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
©GO TO 3.
3 CHECK COMPRESSOR
Should the compressor be replaced?
YesorNo
Ye s©GO TO HA-89.
No©GO TO 4.
SERVICE PROCEDURE
Maintenance of Lubricant Quantity in Compressor
HA-87

ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
QG
ENGINE LUBRICATION SYSTEM..................................3
Precautions ..................................................................3
LIQUID GASKET APPLICATION PROCEDURE............3
Preparation ..................................................................3
SPECIAL SERVICE TOOLS........................................3
Lubrication Circuit ........................................................4
Oil Pressure Check......................................................5
Oil Pump ......................................................................5
REMOVAL AND INSTALLATION.................................5
DISASSEMBLY AND ASSEMBLY................................6
INSPECTION.............................................................7
REGULATOR VALVE INSPECTION............................7
Changing Engine Oil....................................................8
Changing Oil Filter .......................................................9
Service Data and Specifications (SDS).....................10
OIL PRESSURE CHECK..........................................10
OIL PUMP INSPECTION..........................................10
REGULATOR VALVE INSPECTION..........................10
OIL CAPACITY........................................................10
ENGINE COOLING SYSTEM........................................ 11
Precautions ................................................................ 11
LIQUID GASKET APPLICATION PROCEDURE.......... 11
Preparation ................................................................ 11
SPECIAL SERVICE TOOLS...................................... 11
Cooling Circuit ...........................................................12
System Check............................................................12
CHECKING COOLING SYSTEM HOSES...................12
CHECKING RADIATOR............................................13
CHECKING RADIATOR CAP....................................13
CHECKING COOLING SYSTEM FOR LEAKS............13
Water Pump ...............................................................14
REMOVAL AND INSTALLATION...............................14
INSPECTION...........................................................14
Thermostat .................................................................15
REMOVAL AND INSTALLATION...............................15
INSPECTION...........................................................16
Radiator .....................................................................17
COMPONENTS.......................................................17
Cooling Fan ...............................................................18
COMPONENTS.......................................................18
CONTROL SYSTEM................................................19
Changing Engine Coolant..........................................19
- DRAINING ENGINE COOLANT -............................19
- REFILLING ENGINE COOLANT -...........................20
- FLUSHING COOLING SYSTEM -............................20
Overheating Cause Analysis .....................................21
Service Data and Specifications (SDS).....................22
THERMOSTAT........................................................22
RADIATOR..............................................................22
COOLANT CAPACITY..............................................22
SR
ENGINE LUBRICATION SYSTEM................................23
Precautions ................................................................23
LIQUID GASKET APPLICATION PROCEDURE..........23
Preparation ................................................................23
SPECIAL SERVICE TOOLS......................................23
Lubrication Circuit ......................................................24
Oil Pressure Check....................................................25
Oil Pump ....................................................................25
REMOVAL AND INSTALLATION...............................25
DISASSEMBLY AND ASSEMBLY..............................26
INSPECTION...........................................................26
REGULATOR VALVE INSPECTION..........................27
Changing Engine Oil..................................................28
Changing Engine Oil Filter ........................................28
Oil Filter .....................................................................29
Oil Cooler ...................................................................29
REMOVAL AND INSTALLATION...............................29
INSPECTION...........................................................30
Service Data and Specifications (SDS).....................30
OIL PRESSURE CHECK..........................................30
REGULATOR VALVE INSPECTION..........................30
OIL PUMP INSPECTION..........................................30
OIL CAPACITY........................................................30
ENGINE COOLING SYSTEM........................................31
Precautions ................................................................31
LIQUID GASKET APPLICATION PROCEDURE..........31
Preparation ................................................................31

SPECIAL SERVICE TOOL........................................31
Cooling Circuit ...........................................................32
System Check............................................................32
CHECKING COOLING SYSTEM HOSES...................32
CHECKING COOLING SYSTEM FOR LEAKS............32
CHECKING RADIATOR............................................33
CHECKING RADIATOR CAP....................................33
Water Pump ...............................................................33
REMOVAL AND INSTALLATION...............................33
INSPECTION...........................................................34
Thermostat .................................................................35
REMOVAL AND INSTALLATION...............................35
INSPECTION...........................................................36
Water Outlet ...............................................................36
INSPECTION...........................................................36
INSTALLATION........................................................36
Radiator .....................................................................37
COMPONENTS.......................................................37
Cooling Fan Control System .....................................37
Changing Engine Coolant..........................................38
- DRAINING ENGINE COOLANT -............................38
- REFILLING ENGINE COOLANT -...........................38
- FLUSHING COOLING SYSTEM -............................39
Overheating Cause Analysis .....................................40
Service Data and Specifications (SDS).....................41
THERMOSTAT........................................................41
RADIATOR..............................................................41
COOLANT CAPACITY..............................................41
YD
ENGINE LUBRICATION SYSTEM................................42
Precautions ................................................................42
LIQUID GASKET APPLICATION PROCEDURE..........42
Preparation ................................................................42
SPECIAL SERVICE TOOLS......................................42
Lubrication Circuit ......................................................43
Oil Pressure Check....................................................44
Oil Pump ....................................................................44
REMOVAL AND INSTALLATION...............................44
DISASSEMBLY AND ASSEMBLY..............................45
OIL PUMP INSPECTION..........................................45
REGULATOR VALVE INSPECTION..........................46
Changing Engine Oil..................................................47
Oil Filter Bracket ........................................................48
REMOVAL AND INSTALLATION...............................48
Changing Oil Filter .....................................................48
REMOVAL...............................................................49
INSTALLATION........................................................49
Oil Cooler ...................................................................50
REMOVAL AND INSTALLATION...............................50
Service Data and Specifications (SDS).....................51
OIL PRESSURE CHECK..........................................51
REGULATOR VALVE INSPECTION..........................51
OIL PUMP INSPECTION..........................................51
ENGINE OIL CAPACITY...........................................51
ENGINE COOLING SYSTEM........................................52
Precautions ................................................................52
LIQUID GASKET APPLICATION PROCEDURE..........52
Preparation ................................................................52
SPECIAL SERVICE TOOLS......................................52
Cooling Circuit ...........................................................53
System Check............................................................54
CHECKING COOLING SYSTEM HOSES...................54
CHECKING RADIATOR............................................54
CHECKING RADIATOR CAP....................................54
CHECKING COOLING SYSTEM FOR LEAKS............55
Water Pump ...............................................................55
REMOVAL AND INSTALLATION...............................55
REMOVAL...............................................................56
INSPECTION...........................................................56
INSTALLATION........................................................56
Thermostat .................................................................57
REMOVAL AND INSTALLATION...............................57
INSPECTION...........................................................58
Radiator .....................................................................58
COMPONENTS.......................................................58
REMOVAL AND INSTALLATION...............................59
Cooling Fan ...............................................................59
COMPONENTS.......................................................59
CONTROL SYSTEM................................................59
Changing Engine Coolant..........................................59
- DRAINING ENGINE COOLANT -............................59
- REFILLING ENGINE COOLANT -...........................60
- FLUSHING COOLING SYSTEM -............................61
Overheating Cause Analysis .....................................62
Service Data and Specifications (SDS).....................63
THERMOSTAT........................................................63
RADIATOR..............................................................63
ENGINE COOLANT CAPACITY................................63
CONTENTS(Cont'd)
LC-2

Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year)
=NLMA0043S02YD22DDTI ENGINENLMA0043S0201Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
pages Perform on a kilometer basis, but
on an annual basis when driving
less than 20,000 km
(12,000 miles) per year.km x 1,000
(miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Engine oil (Use recommended
oil)RRRRRRLC-47
Engine oil filter (Use Eco filter or
equivalent)See NOTE (1)RRRRRRLC-48
Drive beltsIIIIIIEM-166
Cooling systemIIIIIILC-53
Engine anti-freeze coolant (Use
genuine NISSAN Anti-freeze
Coolant (L2N) or equivalent)See NOTE (2) I I LC-59
Air cleaner filterR R EM-169
Intake & exhaust valve clearance See NOTE (3) EM-214
Fuel lines I I I FE-15
Injection nozzles See NOTE (4) EC-1085
Fuel filterR R R FE-15
NOTE:
(1) Oil filter element assembly and O-ring seal are replacement parts.
(2) First replace at 100,000 km (60,000 miles)/60 months, then every 60,000 km (36,000 miles)/36 months. After first replacement,
perform“I”(checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(3) If valve noise increases, check valve clearance.
(4) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check injection nozzles and if
necessary, replace injection nozzle assembly.
Maintenance items with“”should be performed more frequently according to“Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engines (Annual Mileage < 30,000 km/year)
MA-11

MANUAL TRANSAXLE
SECTION
MT
CONTENTS
RS5F70A
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tools ...........................................5
RS5F50A
PREPARATION...............................................................6
Special Service Tools ..................................................6
Commercial Service Tools ...........................................8
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................9
NVH Troubleshooting Chart.........................................9
MANUAL TRANSAXLE...............................................9
RS5F70A
M/T OIL..........................................................................10
Changing M/T Oil.......................................................10
Checking ....................................................................10
OIL LEAK AND OIL LEVEL.......................................10
RS5F50A
M/T OIL.......................................................................... 11
Changing M/T Oil....................................................... 11
Checking .................................................................... 11
OIL LEAK AND OIL LEVEL....................................... 11
DESCRIPTION...............................................................12
Cross-sectional View - RS5F70A ..............................12
Cross-sectional View - RS5F50A ..............................13
DOUBLE-CONE SYNCHRONIZER............................14
ON-VEHICLE SERVICE................................................15
Replacing Oil Seal .....................................................15
DIFFERENTIAL OIL SEAL........................................15
STRIKING ROD OIL SEAL.......................................15Position Switch Check ...............................................16
BACK-UP LAMP SWITCH........................................16
PNP SWITCH..........................................................16
BACK-UP LAMP SWITCH AND PNP SWITCH...........17
RS5F70A
REMOVAL AND INSTALLATION.................................18
Removal .....................................................................18
Installation ..................................................................19
MODEL QG18DE ENGINE.......................................19
RS5F50A
REMOVAL AND INSTALLATION.................................20
Removal .....................................................................20
Installation ..................................................................22
MODEL YD ENGINE................................................22
TRANSAXLE GEAR CONTROL...................................23
Components...............................................................23
RS5F70A
OVERHAUL...................................................................24
Case Components .....................................................24
Gear Components .....................................................25
Shift Control Components .........................................26
Final Drive Components ............................................27
DISASSEMBLY..............................................................28
Transaxle Case ..........................................................28
Clutch Housing ..........................................................30
REPAIR FOR COMPONENT PARTS...........................34
Input Shaft and Gears ...............................................34
DISASSEMBLY........................................................34
INSPECTION...........................................................35
ASSEMBLY.............................................................36
Mainshaft and Gears .................................................39
DISASSEMBLY........................................................39
INSPECTION...........................................................40

SMA145AA
SMT512C
Changing M/T OilNLMT00861. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade:
API GL-4
Viscosity:
Refer to MA-20,“RECOMMENDED FLUIDS AND
LUBRICANTS”.
Capacity:
RS5F70A 3.0!(5-1/4 Imp pt)
Oil level (Reference data):
RS5F70A 75.5 - 80.5 mm (2.972 - 3.196 in)
Drain plug:
:25-34N·m (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
SMA066C
CheckingNLMT0087OIL LEAK AND OIL LEVELNLMT0087S011. Check that oil is not leaking from transaxle or around it.
2. Check oil level.
Never start engine while checking oil level.
Filler plug:
:10-19N·m (1.0 - 2.0 kg-m, 87 - 173 in-lb)
M/T OILRS5F70A
Changing M/T Oil
MT-10

SMA067C
Changing M/T OilNLMT00881. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Oil grade:
API GL-4
Viscosity:
Refer to MA-20,“RECOMMENDED FLUIDS AND
LUBRICANTS”.
Capacity:
RS5F50A 4.5 - 4.8!(7-7/8 - 8-1/2 Imp pt)
Drain plug:
:15-20N·m (1.5 - 2.0 kg-m, 11 - 14 ft-lb)
SMA066C
CheckingNLMT0089OIL LEAK AND OIL LEVELNLMT0089S01Check for oil leakage and oil level.
Never start engine while checking oil level.
Filler plug:
:25-34N·m (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
M/T OILRS5F50A
Changing M/T Oil
MT-11