Page 2273 of 3051

NLEM0007
1. Warm up engine.
2. Turn ignition switch OFF.
3. Release fuel pressure.
Refer to EC-43, ªReleasing Fuel Pressureº.
4. Remove ignition coils.
5. Remove spark plugs.
+Clean area around plug with compressed air before removing
the spark plug.
SEM973E
AEM308
6. Attach a compression tester to No. 1 cylinder.
7. Depress accelerator pedal fully to keep throttle valve wide
open.
8. Crank engine and record highest gauge indication.
9. Repeat the measurement on each cylinder as shown above.
+Always use a fully-charged battery to obtain specified
engine speed.
Compression pressure: kPa (bar, kg/cm
2, psi)/rpm
Standard
1,324 (13.24, 13.5, 192)/350
Minimum
1,128 (11.28, 11.5, 164)/350
Maximum allowable difference between cylinders
98 (0.98, 1.0, 14)/350
10. If cylinder compression in one or more cylinders is low, pour a
small amount of engine oil into the cylinder through the spark
plug hole and retest compression.
+If adding oil improves cylinder compression, piston rings
may be worn or damaged. If so, replace piston rings after
checking piston.
+If pressure stays low, a valve may be sticking or seating
improperly. Inspect and repair valve and valve seat. Refer
to SDS, EM-70. If valve or valve seat is damaged
excessively, replace them.
+If compression in any two adjacent cylinders is low and if add-
ing oil does not improve compression, there is leakage past the
gasket surface. If so, replace cylinder head gasket.
11. Reinstall spark plugs, ignition coils and fuel pump fuse.
12. Perform ªSelf-diagnosis Procedureº referring to EC-69, ªHow
to Erase DTCº if any DTC appears.
MEASUREMENT OF COMPRESSION PRESSUREQG
EM-16
Page 2274 of 3051
CheckingNLEM0042
SEM100G
1. Inspect for cracks, fraying, wear or oil adhesion. If necessary,
replace with a new one.
+When replacing belt, make sure the new belt has the same
number of ribs as the old one.
2. Inspect drive belt deflections by pushing on the belt midway
between pulleys.
3. Turn crankshaft two revolutions and re-check drive belt deflec-
tion.
Adjust if belt deflections exceed the limit.
Belt deflection:
Unit: mm (in)
Used belt deflection
Deflection of
new belt
LimitDeflection after
adjustment
AlternatorWith air condi-
tioner compres-
sor8.1 (0.319)5.3 - 5.7
(0.209 - 0.224)4.5 - 5.0
(0.177 - 0.197)
Without air con-
ditioner com-
pressor10.2 (0.402)6.5 - 7.0
(0.256 - 0.276)5.5 - 6.1
(0.217 - 0.240)
Power steering oil pump 7.1 (0.280)4.4 - 4.9
(0.173 - 0.193)3.9 - 4.4
(0.154 - 0.173)
Applied pushing force 98 N (10 kg, 22 lb)
Inspect drive belt deflections when engine is cold.
DRIVE BELTSQG
Checking
EM-17
Page 2276 of 3051
SEM870F
Checking and ChangingNLEM00441. Disconnect ignition coil harness connectors.
2. Remove ignition coils.
SMA294A
3. Remove spark plugs with spark plug wrench.
4. Clean plugs in sand blast cleaner.
5. Check insulator for cracks or chips, gasket for damage or dete-
rioration and electrode for wear and burning. If they are exces-
sively worn away, replace with new spark plugs.
6. Check spark plug gap.
Spark plug
NGK Champion
TypeStandard BKR5E-11 RC10YC4
Hot BKR4E-11 Ð
Cold BKR6E-11 Ð
Plug gap mm (in) 1.0 - 1.1 (0.039 - 0.043)
SMA476
7. Install spark plugs.
Spark plug:
: 20 - 29 N´m (2.0 - 3.0 kg-m, 14 - 22 ft-lb)
8. Install ignition coils.
9. Connect ignition coil harness connectors.
SPARK PLUGQG
Checking and Changing
EM-19
Page 2287 of 3051
SEM887F
24. Install cylinder head front cover.
+Apply liquid gasket to cylinder head front cover.
+Use Genuine Liquid Gasket or equivalent.
SEM889F
25. Install camshaft position sensor (PHASE).
SEM888F
26. Before installing rocker cover, apply a continuous bead of liq-
uid gasket to mating surface of cylinder head.
SEM105G
27. Install rocker cover with rocker cover gasket and tighten bolts
in numerical order as shown in the figure.
28. Install spark plugs.
29. Install ignition coils.
30. Install front exhaust tube.
31. Install front/right splash undercover.
32. Install front right-side wheel.
33. Drive belts.
For adjusting drive belt deflection, refer to EM-17, ªCheckingº.
34. Reinstall parts in reverse order of removal.
TIMING CHAINQG
Installation (Cont'd)
EM-30
Page 2302 of 3051

Unit: mm (in)
For adjusting For checking
HotCold* (reference
data)Hot
Intake0.32 - 0.40
(0.013 - 0.016)0.25 - 0.33
(0.010 - 0.013)0.21 - 0.49
(0.008 - 0.019)
Exhaust0.37 - 0.45
(0.015 - 0.018)0.32 - 0.40
(0.013 - 0.016)0.30 - 0.58
(0.012 - 0.023)
*: At a temperature of approximately 20ÉC (68ÉF)
Whenever valve clearances are adjusted to cold specifications, check that
the clearances satisfy hot specifications and adjust again if necessary.
AEM293
AssemblyNLEM00201. Install valve component parts.
+Always use new valve oil seal. Refer to EM-31.
+Before installing valve oil seal, install valve spring seat.
+After installing valve components, tap valve stem tip with
a plastic hammer to assure a proper fit.
+Install valve spring (narrow pitch at both ends of spring)
with either end toward cylinder head.
SEM899F
InstallationNLEM00211. Before installing cylinder head gasket, apply a continuous
bead of liquid gasket to mating surface of cylinder block.
2. Install cylinder head gasket.
+When installing cylinder head with manifolds, use new
cylinder head gasket.
SEM877A
3. Install cylinder head with manifolds.
+Be sure to install washers between bolts and cylinder
head.
+Do not rotate crankshaft and camshaft separately, or
valves will strike piston heads.
+Apply new engine oil to cylinder head bolt threads and
seat surfaces.
CYLINDER HEADQG
Valve Clearance (Cont'd)
EM-45
Page 2304 of 3051

SEM904F
+Apply new engine oil to bolt threads and seat surface.
+Tighten camshaft bracket bolts in the following steps.
a. Tighten bolts9-12,then1-8.
2.0 N´m (0.204 kg-m, 17.7 in-lb)
b. Tighten bolts1-12.
5.9 N´m (0.60 kg-m, 52.2 in-lb)
c. Tighten bolts1-12.
9.0 - 11.8 N´m (0.92 - 1.20 kg-m, 80 - 104 in-lb)
+If any part of valve assembly or camshaft is replaced,
check valve clearance according to reference data.
After completing assembly check valve clearance. Refer
to ªCheckingº and ªAdjustingº in ªVALVE CLEARANCEº
(EM-42).
Reference data valve clearance (Cold):
Intake
0.25 - 0.33 mm (0.010 - 0.013 in)
Exhaust
0.32 - 0.40 mm (0.013 - 0.016 in)
SEM905F
6. Install camshaft sprocket.
+Set timing chain by aligning mating marks with those of
camshaft sprockets.
SEM906F
7. Install camshaft sprocket bolts to correct torque.
+Apply new engine oil to bolt threads and seat surface.
SEM907F
8. Install chain tensioner.
+Before installing chain tensioner, insert a suitable pin into
pin hole of chain tensioner.
+After installing chain tensioner, remove the pin.
9. Install timing chain guide.
CYLINDER HEADQG
Installation (Cont'd)
EM-47
Page 2305 of 3051
SEM887F
10. Install cylinder head front cover.
+Apply liquid gasket to cylinder head front cover.
+Use Genuine Liquid Gasket or equivalent.
SEM889F
11. Install camshaft position sensor (PHASE).
SEM888F
12. Before installing rocker cover, apply a continuous bead of liq-
uid gasket to mating surface of cylinder head.
SEM105G
13. Install rocker cover with rocker cover gasket and tighten bolts
in numerical order as shown in the figure.
14. Install spark plugs.
15. Install ignition coils.
16. Install exhaust manifold.
17. Install intake manifold rear supports.
18. Connect vacuum hoses, fuel hoses, water hose, wire, harness,
connectors and so on.
19. Install front exhaust tube.
20. Install front undercovers.
21. Install air duct to intake manifold collector.
22. Drive belts.
For adjusting drive belt deflection, refer to ªCheckingº, EM-17.
23. Reinstall parts in reverse order of removal.
CYLINDER HEADQG
Installation (Cont'd)
EM-48
Page 2338 of 3051

Use the table below to help you find the cause of the symptom.
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of the engine.
4. Check the specified noise source.
If necessary, repair or replace these parts.
NVH Troubleshooting Ð Engine NoiseNLEM0116S01
Location of
noiseType of
noiseOperating condition of engine
Source of
noiseCheck itemReference
page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driving
To p o f
engine
Rocket
cover
Cylinder
headTicking or
clickingC A Ð A B Ð Rocker
noiseHydraulic lash adjuster EM-119
Rattle C A Ð A B C Camshaft
bearing
noiseCamshaft journal clear-
ance
Camshaft runoutEM-115
Crankshaft
pulley
Cylinder
block (Side
of engine)
Oil panSlap or
knockÐ A Ð B B Ð Piston pin
noisePiston and piston pin
clearance
Connecting rod bushing
clearanceEM-134,
141
Slap or
rapA Ð Ð B B A Piston slap
noisePiston-to-bore clearance
Piston ring side clearance
Piston ring end gap
Connecting rod bend and
torsionEM-135,
136,
137
Knock A B CB B B Connecting
rod bearing
noiseConnecting rod bushing
clearance (Small end)
Connecting rod bearing
clearance (Big end)EM-140,
141
Knock A B Ð A B C Main bear-
ing noiseMain bearing oil clear-
ance
Crankshaft runoutEM-138
Front of
engine
Timing
chain coverTapping
or tickingAAÐBBBTiming
chain and
chain ten-
sioner noiseTiming chain cracks and
wear
Timing chain tensioner
operationEM-100
Front of
engineSqueak or
fizzingA B Ð B Ð C Other drive
belts (Stick-
ing or slip-
ping)Drive belts deflection EM-86,
ªChecking
Drive Beltsº
CreakingABABABOther drive
belts (Slip-
ping)Idler pulley bearing
operation
Squall
CreakABÐBABWater
pump noiseWater pump operation LC-34,
ªWater
Pump
Inspectionº
A: Closely related B: Related C: Sometimes related Ð: Not related
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGSR
Commercial Service Tools (Cont'd)
EM-81