2001 Mercury Villager brake

Replacing license plate lamp bulbs
1. Remove two screws, grommets
and the license plate lamp assembly
from the liftgate.
2. Remove bulb socket by turning
counterclockwise.
3. Carefully pull the bulb from the
socket and push in the new bulb.
4. Install the lamp assembly on
liftgate with two grommets, ensuring
the grommets are pushed all the
way in to the liftgate and secure
with two screws.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs must
be marked with an authorized ªD.O.T.º for North America and an ªEº for
Europe to assure lamp performance, light brightness and pattern and safe
visibility. The correct bulbs will not damage the lamp assembly or void the
lamp assembly warranty and will provide quality bulb burn time.
Function Number of
bulbsTrade number
Parking lamps (front) 2 3157
Headlamps 2 9007
License plate lamps 2 194
High mount brakelamps 2 912
Backup lamps 2 3156
Brakelamps 1 3157
Cornering lamps 2 3157
Side marker lamps 2 194
Cargo liftgate lamp 1 211-2
Dome lamps 2 211-2
Turn signal lamps (front) 2 3157 AK (amber)
Maintenance and care
225

Remove any exterior accessories, such as antennas, before entering a car
wash. If you have wax applied to the vehicle at a commercial car wash, it
is recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
After washing, apply the brakes several times to dry them.
Underbody
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
Waxing your vehicle
Waxing your vehicle on a regular basis will reduce minor scratches and
paint damage.
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a
clean cloth to remove any bugs before waxing your vehicle. Use tar
remover to remove any tar spots.
Avoid getting wax on the windshield, or on any surfaces which appear
coarse or bumpy. If you have wax applied at a commercial car wash, it is
recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
Repairing paint chips
Minor scratches or paint damage from road debris may be repaired with
the Ultra Touch Prep and Finishing Kit (#F7AZ-19K507±BA), Lacquer
Touch-up Paint (#ALBZ-19500±XXXXA), or Exterior Acrylic Spray
Lacquer (#ALAZ-19500±XXXXA) from the Ford Car Care Chemicals line.
Please note that the part numbers (shown as XXXX above) will vary with
your vehicle's specific coloring. Observe the application instructions on
the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
Maintenance and care
227

MOTORCRAFT PART NUMBERS
Component 3.3L V6 engine
Engine air filter element FA-1121
Cabin air filter FP-27
Fuel filter FG-993
Battery BXT-24-F
Oil filter FL-2007
PCV Valve EV-217
Spark plugs
1AGSP-32FP
1Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-30
Super Premium Motor
Oil4.0L (4.2 quarts)
Brake fluid High Performance
DOT 3 Motor Vehicle
Brake FluidFill to line on reservoir
Power steering fluid Motorcraft MERCONt
AT FFill to line on reservoir
Automatic transaxle
fluidMotorcraft MERCONt
AT F8.3L (8.8 quarts)
Engine coolant
1Premium Engine
Coolant10.6L (11.2 quarts)
Fuel tank N/A 75.7L (20.0 gallons)
Windshield washer
fluidUltra-Clear Windshield
Washer ConcentrateFill to line on reservoir
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
Capacities and specifications
232

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine Coolant
(green colored)VC-4±A (in
Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Door latch, hood
latch, auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, fuel filler
door hinge.Multi-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transaxleMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Capacities and specifications
233

Item Ford part
nameFord part
numberFord
specification
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Constant
velocity jointsCV Joint Grease
(High Temp.)E43Z-19590-A ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
ENGINE DATA
Engine 3.3L V6 engine
Cubic inches 200
Required fuel 87 octane
Firing order 1-2-3-4-5-6
Spark plug gap 1.0-1.1 mm (0.039-0.043 inch)
Ignition system
1Distributor ignition system
Compression ratio 8.9:1
1This ignition system meets all Canadian Interference-Causing
Equipment standard requirements regulating the impulse electrical field
strength of radio noise.
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4 933.4 (194.2)
(2) Overall width 1 902.5 (74.9)
(3) Overall height (with luggage rack) 1 780.5 (70.1)
(4) Wheelbase 2 849.9 (112.2)
(5) Track - Front 1 610.4 (63.4)
(5) Track - Rear 1 610.4 (63.4)
Capacities and specifications
234

A
Accessory delay ..........................91
Air bag supplemental
restraint system ................131±132
and child safety seats ............133
description ..............................132
disposal ....................................136
driver air bag ..........................134
indicator light .....................8, 135
operation .................................134
passenger air bag ...................134
Air cleaner filter ...............200, 232
Air conditioning ..........................24
automatic temperature
control system ..........................31
Air filter, cabin ..........................203
Antifreeze
(see Engine coolant) ................193
Anti-lock brake system
(see Brakes) ......................152±153
Anti-theft system ......................104
arming the system ..................104
disarming a
triggered system .....................105
disarming an untriggered
system .....................................105
Audio system (see Radio) .........42
Automatic transaxle .................155
driving with .............................156
fluid, adding ............................198
fluid, checking ........................198
fluid, refill capacities ..............232
fluid, specification ..................234
Auxiliary power point .................81
Axle
lubricant specifications ..........233B
Battery .......................................201
acid, treating emergencies .....201
charging system warning light ..8
jumping a disabled battery ....179
maintenance-free ....................201
replacement, specifications ...232
servicing ..................................201
Brakes ........................................152
anti-lock ...........................152±153
anti-lock brake system
(ABS) warning light .........11, 153
brake warning light ....................9
fluid, checking and adding ....192
fluid, refill capacities ..............232
fluid, specifications .........233±234
lubricant specifications ..233±234
parking ....................................153
shift interlock ..........................155
Break-in period .............................3
C
Capacities for refilling fluids ....232
Cargo cover ...............................108
Cargo net ...................................107
CD changer .................................76
Certification Label ....................236
Child safety restraints ..............136
child safety belts ....................136
Child safety seats ......................137
attaching with tether straps ..142
in front seat ............................139
in rear seat ......................139, 141
LATCH .....................................146
tether anchorage hardware ...143
Cleaning your vehicle ...............226
Index
250

Heating ........................................24
heating and air
conditioning system .................24
HomeLink universal
transceiver (see
Garage door opener) ............94±97
Hood ..........................................187
I
Ignition .................................82, 234
Infant seats
(see Safety seats) .....................137
Inspection/maintenance
(I/M) testing ..............................220
Instrument panel
cleaning ...................................230
cluster ..................................8, 230
lighting up panel
and interior ...............................22
location of components ..............8
J
Jack ............................................175
positioning ...............................175
storage .....................................175
Jump-starting your vehicle ......179
K
Keys
key in ignition chime ...............13
positions of the ignition ...........82
L
Lamps
autolamp system .......................23bulb replacement
specifications chart ................225
cargo lamps ...............................22
fog lamps ...................................23
headlamps .................................22
headlamps, flash to pass ..........22
instrument panel, dimming .....22
interior lamps ...........................98
replacing bulbs ...............221±225
Lane change indicator
(see Turn signal) ........................87
Liftgate ......................................106
Lights, warning and indicator ......8
air bag ..........................................8
anti-lock brakes (ABS) ....11, 153
brake ............................................9
charging system ..........................8
cruise indicator ...................10, 86
door ajar ....................................10
high beam .................................10
low fuel ......................................11
low washer fluid .......................13
oil pressure .................................9
overdrive off ..............................13
safety belt ...................................9
service engine soon ..................11
turn signal indicator .................10
Load limits .................................160
GAWR ......................................160
GVWR ......................................160
trailer towing ..........................160
Locks
childproof ..................................92
doors ..........................................92
Lubricant specifications ...233±234
Lumbar support, seats .............113
Index
253

M
Message center .....................18±19
Mirrors .........................................98
cleaning ...................................228
heated ........................................94
side view mirrors (power) .......93
Moon roof ....................................99
Motorcraft parts ................216, 232
O
Octane rating ............................215
Odometer .....................................15
Oil (see Engine oil) ..................189
Overdrive .............................89, 159
P
Panic alarm feature, remote
entry system ..............................102
Parking brake ............................153
Parts (see Motorcraft parts) ....232
Power distribution box
(see Fuses) ...............................172
Power door locks ........................92
Power steering ..........................154
fluid, checking and adding ....197
fluid, refill capacity ................232
fluid, specifications .........233±234
R
Radio ............................................42
Relays ................................168, 174
Remote entry system .......101±102
illuminated entry ....................102locking/
unlocking doors ..............101±102
panic alarm .............................102
replacement/
additional transmitters ...........103
replacing the batteries ...........103
Roof rack ...................................165
S
Safety belts (see
Safety restraints) ......124±127, 129
Safety defects, reporting ..........249
Safety restraints ................124±129
cleaning the
safety belts ......................131, 231
extension assembly ................130
for adults .........................125±127
for children .............................136
lap belt ....................................129
warning light
and chime ......................9, 13, 130
Safety seats for children ..........137
Seat belts
(see Safety restraints) .............124
Seats ..........................................110
child safety seats ....................137
cleaning ...........................230±231
memory seat ...........................113
Servicing your vehicle ..............186
Spark plugs,
specifications .....................232, 234
Specification chart,
lubricants ...........................233±234
Speed control ..............................82
Speedometer ...............................15
Starting your vehicle ........148, 150
Index
254