2001 LAND ROVER FREELANDER gearbox

GENERAL DATA
04-20
Clutch
Type Maintenance free hydraulic system
Pressure plate diameter (all variants) 228 mm (8.976 in.)
Drive plate diameter (all variants) 228 mm (8.976 in.)
Clutch plate friction material Valeo F808
Diaphragm finger height when clamped on a thick
gauge plate28.58 - 31.54 mm (1.125 - 1.242 in.)
Diaphragm finger clearance (service limit) 1.0 mm (0.039 in)
Clutch plate thickness under 6600 N (1484 lb) axial
load:
⇒ New 6.9 - 7.5 mm (0.272 - 0.295 in.)
⇒ Service limit (K1.8/PG1) 5.60 mm (0.220 in.)
⇒ Service limit (Td4/Getrag) 5.60 mm (0.220 in.)
Rivet depth:
⇒ New 1.2 mm (0.047 in.) above rivet head
⇒ Service limit 0.20 mm (0.008 in.) above rivet head
Clutch plate run-out:
⇒ New 0.4 mm (0.016 in.)
⇒ Service limit 0.4 mm (0.016 in.)
Pressure plate warpage (Service limit):
⇒ K1.8 engine with PG1 gearbox 0.18 mm (0.0071 in.)
⇒ Td4 engine with Getrag gearbox 0.18 mm (0.0071 in.)

GENERAL DATA
04-21
Manual Gearbox - Getrag
Type Getrag 282
Gears 5 forward, 1 reverse, all synchromesh
Gear ratios:
⇒ First
⇒ Second
⇒ Third
⇒ Fourth
⇒ Fifth
⇒ Reverse3.577 : 1
1.887 : 1
1.192 : 1
0.848 : 1
0.686 : 1
3.308 : 1
Final drive ratio: 3.182 : 1

GENERAL DATA
04-22
Manual Gearbox - PG1
Gear ratios:
⇒ First 3.250 : 1 (19.902 : 1 overall)
⇒ Second 1.894 : 1 (11.598 : 1 overall)
⇒ Third 1.222 : 1 (7.483 : 1 overall)
⇒ Fourth 0.848 : 1 (5.019 : 1 overall)
⇒ Fifth 0.649 : 1 (3.974 : 1 overall)
⇒ Reverse 3.000 : 1
Reverse idler gear to selector fork clearance 0.5 to 1.1 mm (0.020 - 0.043 in)
Selector fork prong width 13.0 to 13.3 mm (0.512 - 0.524 in)
Selector fork groove to pin clearance:
⇒ Standard 0.05 to 0.35 mm (0.002 - 0.014 in)
⇒ Service limit 0.50 mm (0.020 in)
Selector fork groove width 7.05 to 7.25 mm (0.278 - 0.285 in)
Gearshift arm to guide clearance:
⇒ Standard 0.20 to 0.30 mm (0.008 - 0.012 in)
⇒ Service limit 0.55 mm (0.022 in)
Interlock shift guide groove width 8.10 to 8.20 mm (0.319 - 0.323 in)
Synchro ring to gear clearance:
⇒ Standard 0.85 to 1.10 mm (0.033 - 0.043 in)
⇒ Service limit (minimum clearance) 0.40 mm (0.016 in)
Selector shaft forks in synchro sleeve grooves
clearance:
⇒ Standard 0.45 to 0.65 mm (0.018 - 0.026 in)
⇒ Service limit 1.00 mm (0.039 in)
Gearshift arm guide to selector fork clearance:
⇒ Standard 0.20 to 0.50 mm (0.008 - 0.020 in)
⇒ Service limit 0.80 mm (0.031 in)
Gearshift arm guide tongue width 11.90 to 12.00 mm (0.469 - 0.472 in)
Gearshift arm guide to interlock assembly clearance:
⇒ Standard 0.05 to 0.35 mm (0.002 - 0.014 in)
⇒ Service limit 0.60 mm (0.024 in)
Gearshift arm guide groove width 13.05 to 13.25 mm (0.514 - 0.522 in)
Interlock ball to gearshift arm guide clearance:
⇒ Standard 0.05 to 0.25 mm (0.002 - 0.010 in)
⇒ Service limit 0.50 mm (0.020 in)
Interlock ball outside diameter 12.05 to 12.15 mm (0.474 - 0.478 in)
2nd to 3rd gear clearance:
⇒ Standard 0.06 to 0.21 mm (0.002 - 0.008 in)
⇒ Service limit 0.30 mm (0.012 in)
3rd gear thickness:
⇒ Standard 35.42 to 35.47 mm (1.394 - 1.396 in)
⇒ Service limit 35.30 mm (1.390 in)

GENERAL DATA
04-25
Automatic Gearbox - Jatco
Gear Ratios - Td4 engine:
⇒ First 3.801:1
⇒ Second 2.131:1
⇒ Third 1.364:1
⇒ Fourth 0.935:1
⇒ Fifth 0.685:1
⇒ Reverse 2.970:1
Gear ratios - KV6 engine
⇒ First 3.474 : 1
⇒ Second 1.948 : 1
⇒ Third 1.247 : 1
⇒ Fourth 0.854 : 1
⇒ Fifth 0.685 : 1
⇒ Reverse 2.714 : 1
Final drive ratio:
⇒ Td4 engine
⇒ KV6 engine2.91 : 1
3.66 : 1
Torque converter lock-up
Td4
KV6Engaged in fourth and fifth gears.
50% throttle - 80 Kph (50 mph) in normal drive mode
50% throttle - 110 Kph (69 mph) in normal drive mode

GENERAL DATA
04-26
Rear Axle and Final Drive
Rear Axle
Type Hypoid gear, centreline of drive pinion below centre of ring gear
Differential carrier material Aluminium
Ring gear to Pinion gear backlash tolerance 0.13 to 0.20 mm (0.005 - 0.008 in)
Propeller shaft to rear driveshaft ratio 3.214 : 1
Final Drive
Ratios:
⇒ Td4 engine with manual gearbox 3.182 : 1
⇒ Td4 engine with automatic gearbox 2.91 : 1
⇒ K1.8 engine 4.200 : 1
⇒ KV6 engine 3.66 : 1
Hill Descent Control (HDC) speeds:
Minimum forward 9.6 km/h (6.0 mph)
Minimum reverse 6.5 km/h (4.0 mph)
Viscous coupling
Rating:
⇒ Max 440 Nm (325 lbf.ft) @ 75 rpm
⇒ Min 360 Nm (265 lbf.ft) @ 75 rpm

GENERAL DATA
04-28
Front Suspension
Type Independent, MacPherson struts with coil springs, lower "L" shaped
arms and anti-roll bar
Nominal height to wheel arch from hub centre* 453 mm (17.83 in)
Road spring identification (colour code):
Td4 with manual gearbox
⇒ Colour code YELLOW / BLUE
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.87 mm (0.585 in)
⇒ Free length 367 mm (14.45 in)
Td4 with automatic gearbox, non air conditioning
⇒ Colour code YELLOW / WHITE
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.87 mm (0.585 in)
⇒ Free length 367 mm (14.445 in)
Td4 with automatic gearbox and air conditioning
⇒ Colour code YELLOW / BROWN
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.866 mm (0.5853 in)
⇒ Free length 375 mm (14.76 in)
K1.8 without air conditioning
⇒ Colour code YELLOW / PINK
⇒ Total coils 5.5
⇒ Active coils 4.5
⇒ Wire diameter 14.03 mm (0.552 in)
⇒ Free length 359 mm (14.13 in)
K1.8 with air conditioning
⇒ Colour code YELLOW / GREY
⇒ Total coils 5.5
⇒ Active coils 4.5
⇒ Wire diameter 14.03 mm (0.552 in)
⇒ Free length 359 mm (14.13 in)
KV6 without air conditioning
⇒ Colour code YELLOW / BLUE
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.87 mm (0.585 in)
⇒ Free length 367 mm (14.45 in)
KV6 with air conditioning
⇒ Colour code YELLOW / WHITE
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.87 mm (0.585 in)
⇒ Free length 371 mm (14.61 in)

IDENTIFICATION NUMBERS
05-2
Vehicle identification number -
Example: SALLNABG11A518779
Paint and trim colour codes
Paint code (F): a 3 digit code identifying the original
paint colour is stamped on the VIN plate.
Trim code (G):a code identifying the original trim
type and colour is stamped on the VIN plate.
Identification Number Locations
Engine number
K1.8 engine serial number is stamped on the front
face of the cylinder block adjacent to the gearbox.
K1.8 engines
KV6 engine serial number is stamped on the rear LH
side of the LH cylinder block.
KV6 engines
Td4 engine serial number is stamped on the bottom
LH side of the cylinder block.SALManufacturer's identifier (Land Rover UK)
LNMarque/Model
LN = Freelander
ATrim level
A = Trim level 1
BBody Style
B = 5 door models
GEngine
G = KV6 petrol engine models
1Transmission and Steering
1 = RHD automatic gearbox
1Model Year
1 = 2001 Model year
2 = 2002 Model year
3 = 2003 Model year
AAssembly plant
A = Solihull
6 figures= Serial number

IDENTIFICATION NUMBERS
05-3
Td4 engines
Manual gearbox number
PG1 gearbox serial number is provided on a bar
code label attached to the front face of the clutch
housing.
PG1 gearbox
Getrag gearbox serial number is provided on an
adhesive bar code label attached to the gearbox
casting.Getrag gearbox
Automatic gearbox number
The JATCO automatic gearbox serial number is
stamped on the upper RH side of the gearbox casing.
JATCO automatic gearbox
IRD unit
The IRD unit serial number is provided as a bar code
on an adhesive label applied to the IRD casing.