9 CHECK THROTTLE POSITION SWITCH CIRCUIT (Without CONSULT-II)
Without CONSULT-II
1. Turn ignition switch to ªONº position.
(Do not start engine.)
2. Check voltage between TCM terminals 16, 17 and ground while depressing, and releasing accelerator pedal slowly.
(after warming up engine)
[Refer to ªPreparationº, ªTCM SELF-DIAGNOSTIC PROCEDURE (No Tools)º, AT-46.]
MTBL0519
SAT526J
OK or NG
OK©GO TO 10.
NG©GO TO 8.
10 CHECK DTC
Perform Diagnostic procedure, AT-258.
OK or NG
OK©INSPECTION END
NG©GO TO 11.
11 CHECK TCM INSPECTION
1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK©INSPECTION END
NG©Repair or replace damaged parts.
TROUBLE DIAGNOSES FOR SYMPTOMS
21. TCM Self-diagnosis Does Not Activate (PNP, Overdrive Control and Throttle Position Switches Circuit Checks) (Cont'd)
AT-262
Diagnostic ProcedureNBAT0095SYMPTOM 1:
ISelector lever cannot be moved from ªPº position with key
in ªONº position and brake pedal applied.
ISelector lever can be moved from ªPº position with key in
ªONº position and brake pedal released.
ISelector lever can be moved from ªPº position when key
is removed from key cylinder.
SYMPTOM 2:
Ignition key cannot be removed when selector lever is set to
ªPº position. It can be removed when selector lever is set to
any position except ªPº.
1 CHECK KEY INTERLOCK CABLE
Check key interlock cable for damage.
OK or NG
OK©GO TO 2.
NG©Repair key interlock cable. Refer to ªKey Interlock Cableº, AT-271.
2 CHECK SELECTOR LEVER POSITION
Check selector lever position for damage.
OK or NG
OK©GO TO 3.
NG©Check selector lever. Refer to ªON-VEHICLE SERVICE Ð PNP Switch and Manual Con-
trol Linkage Adjustmentº, AT-276 and AT-276.
3 CHECK POWER SOURCE
1. Turn ignition switch to ON position. (Do not start engine.)
2. Check voltage between A/T device harness terminal 5 and ground.
SAT758JA
OK or NG
OK©GO TO 5.
NG©GO TO 4.
GI
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EC
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PD
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SU
BR
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BT
HA
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A/T SHIFT LOCK SYSTEM
Diagnostic Procedure
AT-267
4 DETECT MALFUNCTIONING ITEM
Check the following items:
1. Harness for short or open between ignition switch and A/T device harness terminal 5
2. 7.5A fuse [No. 11, located in the fuse block (J/B)]
3. Ignition switch (Refer to EL-9, ªSchematicº.)
OK or NG
OK©GO TO 5.
NG©Repair or replace damaged parts.
5 CHECK INPUT SIGNAL A/T DEVICE
Turn ignition switch to OFF position.
ICheck voltage between A/T device harness terminal 7 and ground.
SAT179K
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 DETECT MALFUNCTIONING ITEM
Check the following items:
1. Harness for short or open between battery and stop lamp switch harness connector 1
2. Harness for short or open between stop lamp switch harness connector 2 and A/T device harness connector 7
3. Diode
4. 10A fuse [No. 14, located in the fuse block (J/B)]
5. Stop lamp switch
a. Check continuity between terminals 1 and 2.
SAT146K
Check stop lamp switch after adjusting brake pedal Ð refer to BR-14, ªAdjustmentº.
OK or NG
OK©GO TO 7.
NG©Repair or replace damaged parts.
A/T SHIFT LOCK SYSTEM
Diagnostic Procedure (Cont'd)
AT-268
7 CHECK GROUND CIRCUIT
1. Turn ignition switch to OFF position.
2. Disconnect A/T device harness connector.
3. Check continuity between A/T device harness terminal 6 and ground. Refer to wiring diagram Ð SHIFT Ð.
Continuity should exist.
If OK, check harness for short to ground and short to power.
OK or NG
OK©GO TO 8.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
8 CHECK RELAY CIRCUIT
1. Turn ignition switch to ON and OFF position.
ICheck continuity between terminals 1, 2, 3 and 5.
SAT775J
YesorNo
Ye s©GO TO 9.
No©Replace relay.
9 CHECK PARK POSITION SWITCH
ICheck continuity between A/T device harness terminal 6 and relay (park position switch) harness terminal 1.
SAT180K
OK or NG
OK©GO TO 10.
NG©Replace park position switch.
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MA
EM
LC
EC
FE
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PD
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SU
BR
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IDX
A/T SHIFT LOCK SYSTEM
Diagnostic Procedure (Cont'd)
AT-269
10 CHECK SHIFT LOCK SOLENOID
ICheck operation by applying battery voltage shift lock solenoid harness terminals 1 and 3.
SAT762J
OK or NG
OK©GO TO 11.
NG©Replace shift lock solenoid.
11 CHECK SHIFT LOCK OPERATION
1. Reconnect shift lock harness connector.
2. Turn ignition switch from OFF to ON position. (Do not start engine.)
3. Recheck shift lock operation.
OK or NG
OK©INSPECTION END
NG©GO TO 12.
12 CHECK A/T DEVICE INSPECTION
1. Perform A/T device input/output signal inspection test.
2. If NG, recheck harness connector connection.
OK or NG
OK©INSPECTION END
NG©Repair or replace damaged parts.
A/T SHIFT LOCK SYSTEM
Diagnostic Procedure (Cont'd)
AT-270
ABS
DESCRIPTION...............................................................32
Purpose......................................................................32
Operation ...................................................................32
ABS Hydraulic Circuit ................................................32
System Components .................................................33
System Description ....................................................33
SENSOR.................................................................33
CONTROL UNIT (BUILT-IN ABS ACTUATOR AND
ELECTRIC UNIT)
.....................................................33
ABS ACTUATOR AND ELECTRIC UNIT....................33
G SENSOR (4WD MODELS ONLY)..........................34
Component Parts and Harness Connector
Location .....................................................................35
Schematic ..................................................................36
Wiring Diagram - ABS - .............................................37
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................41
Self-diagnosis ............................................................41
FUNCTION..............................................................41
SELF-DIAGNOSIS PROCEDURE..............................41
HOW TO READ SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................42
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................42
CONSULT-II ...............................................................43
CONSULT-II APPLICATION TO ABS..........................43
ECU (ABS CONTROL UNIT) PART NUMBER
MODE
.....................................................................43
CONSULT-II Inspection Procedure............................44
SELF-DIAGNOSIS PROCEDURE..............................44
SELF-DIAGNOSTIC RESULTS MODE.......................45
DATA MONITOR PROCEDURE................................46
ACTIVE TEST PROCEDURE....................................47
DATA MONITOR MODE...........................................48
ACTIVE TEST MODE...............................................48
TROUBLE DIAGNOSIS - INTRODUCTION..................49
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................49
INTRODUCTION......................................................49
TROUBLE DIAGNOSIS - BASIC INSPECTION...........50
Preliminary Check......................................................50
Ground Circuit Check ................................................53
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....53
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION...............................................................54
Malfunction Code/Symptom Chart.............................54
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
ITEMS.............................................................................56Wheel Sensor or Rotor ..............................................56
DIAGNOSTIC PROCEDURE.....................................56
ABS Actuator Solenoid Valve or Solenoid Valve
Relay ..........................................................................59
DIAGNOSTIC PROCEDURE.....................................59
Motor Relay or Motor.................................................61
DIAGNOSTIC PROCEDURE.....................................61
Low Voltage ...............................................................63
DIAGNOSTIC PROCEDURE.....................................63
G Sensor and Circuit .................................................65
DIAGNOSTIC PROCEDURE.....................................65
ELECTRICAL COMPONENT INSPECTION................67
Control Unit ................................................................68
DIAGNOSTIC PROCEDURE.....................................68
TROUBLE DIAGNOSES FOR SYMPTOMS.................69
1. ABS Works Frequently ..........................................69
2. Unexpected Pedal Action ......................................69
3. Long Stopping Distance ........................................70
4. ABS Does Not Work ..............................................71
5. Pedal Vibration and Noise.....................................71
6. Warning Lamp Does Not Come On When
Ignition Switch Is Turned On .....................................72
7. Warning Lamp Stays On When Ignition Switch
Is Turned On ..............................................................74
8. Vehicle Vibrates Excessively When ABS Is
Operating ...................................................................77
REMOVAL AND INSTALLATION.................................80
Front Wheel Sensor...................................................80
Rear Wheel Sensor ...................................................80
Front Sensor Rotor ....................................................81
REMOVAL...............................................................81
INSTALLATION........................................................81
Rear Sensor Rotor.....................................................81
REMOVAL...............................................................81
INSTALLATION........................................................81
G Sensor....................................................................81
ABS Actuator and Electric Unit..................................82
REMOVAL...............................................................82
INSTALLATION........................................................82
SERVICE DATA AND SPECIFICATIONS (SDS).........83
General Specifications ...............................................83
Disc Brake .................................................................83
Drum Brake................................................................83
Brake Pedal ...............................................................83
Parking Brake Control ...............................................84
CONTENTS(Cont'd)
BR-2
5 CHECK SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector E111 (body side) terminal 18 and ground.
SBR489E
Does battery voltage exist?
Ye s©Replace ABS actuator and electric unit.
No©Check the following.
If NG, repair harness or connectors.
IHarness connector E111
IHarness for open or short between ABS actuator and electric unit and fusible link
6 REPLACE FUSIBLE LINK
Replace fusible link.
Does the fusible link blow out when ignition switch is turned ON?
Ye s©GO TO 7.
No©INSPECTION END
7 CHECK SOLENOID VALVE RELAY POWER SUPPLY CIRCUIT FOR SHORT
1. Disconnect battery cable and ABS actuator and electric unit connector.
2. Check continuity between ABS actuator and electric unit connector E111 (body side) terminal 18 and ground.
SBR490E
Continuity should not exist.
Does continuity exist?
Ye s©Check the following.
If NG, repair harness or connector.
IHarness connector E111
IHarness for open or short between ABS actuator and electric unit and fusible link
No©Replace ABS actuator and electric unit.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMSABS
ABS Actuator Solenoid Valve or Solenoid Valve Relay (Cont'd)
BR-60
5 CHECK MOTOR RELAY POWER SUPPLY CIRCUIT
1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector E111 (body side) terminal 17 and ground.
SBR492E
Does battery voltage exist?
Ye s©Replace ABS actuator and electric unit.
No©Check the following.
If NG, repair harness or connector.
IHarness connector E111
IHarness for open or short between ABS actuator and electric unit and fusible link
6 REPLACE FUSIBLE LINK
Replace fusible link.
Does the fusible link blow out when ignition switch is turned ON?
Ye s©GO TO 7.
No©INSPECTION END
7 CHECK ABS ACTUATOR MOTOR POWER SUPPLY CIRCUIT FOR SHORT
1. Disconnect battery cable and ABS actuator and electric unit connector.
2. Check continuity between ABS actuator and electric unit connector E111 (body side) terminal 17 and ground.
SBR493E
Continuity should not exist.
Does continuity exist?
Ye s©Check the following.
If NG, repair harness or connector.
IHarness connector E111
IHarness for open or short between ABS actuator and electric unit and fusible link
No©Replace ABS actuator and electric unit.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMSABS
Motor Relay or Motor (Cont'd)
BR-62