Number Item Description
20 System branchIThis shows that the system branches to another system identified by cell code (section
and system).
21 Page crossingIThis arrow shows that the circuit continues to another page identified by cell code.
IThe C will match with the C on another page within the system other than the next or pre-
ceding pages.
22 Shielded lineIThe line enclosed by broken line circle shows shield wire.
23Component box in
wave lineIThis shows that another part of the component is also shown on another page (indicated
by wave line) within the system.
24 Component nameIThis shows the name of a component.
25 Connector numberIThis shows the connector number.
IThe letter shows which harness the connector is located in.
IExample:M: main harness. For detail and to locate the connector, refer to EL-442, ªMain
Harnessº. A coordinate grid is included for complex harnesses to aid in locating connec-
tors.
26 Ground (GND)IThe line spliced and grounded under wire color shows that ground line is spliced at the
grounded connector.
27 Ground (GND)IThis shows the ground connection.
28 Connector viewsIThis area shows the connector faces of the components in the wiring diagram on the
page.
29 Common componentIConnectors enclosed in broken line show that these connectors belong to the same com-
ponent.
30 Connector colorIThis shows a code for the color of the connector. For code meaning, refer to wire color
codes, Number 14 of this chart.
31Fusible link and fuse
boxIThis shows the arrangement of fusible link(s) and fuse(s), used for connector views of
ªPOWER SUPPLY ROUTINGº in EL section.
The open square shows current flow in, and the shaded square shows current flow out.
32 Reference areaIThis shows that more information on the Super Multiple Junction (SMJ), Electrical Units
etc., exists at the end of the manual. Refer to GI-19 for details.
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-14
REFERENCE AREA=NBGI0003S0208The Reference Area of the wiring diagram contains references to
additional electrical reference pages at the end of the manual. If
connector numbers and titles are shown in the Reference Area of
the wiring diagram, these connector symbols are not shown in the
Connector Area.
SGI092A
Super multiple junction (SMJ)
In a wiring diagram, the SMJ connectors include a letter of the
alphabet in the terminal number.
SMJ connector numbers are shown in the Reference Area of the
wiring diagram. SMJ terminal arrangement can be found on the
electrical reference pages at the end of the manual. For terminal
arrangement of these connectors, refer to the ªSUPER MULTIPLE
JUNCTION (SMJ)º electrical reference page at the end of the
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HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-19
manual.
Fuse block Ð Junction box (J/B)
Fuse block Ð Junction box (J/B) connector number is shown in the
Reference Area of the wiring diagram. For connector terminal and
fuse arrangement, refer to the ªFUSE BLOCK Ð Junction Box
(J/B)º electrical reference page at the end of the manual.
Fuse and fusible link box
For fuse arrangement in the fuse and fusible link box, refer to the
ªFUSE AND FUSIBLE LINK BOXº electrical reference page at the
end of the manual.
Electrical units
Electrical unit connector symbols are shown in the Connector Area
of the wiring diagram.
However, when there is not enough space to show the connector
terminal arrangement in the Connector Area of the wiring diagram,
the electrical unit connector number is shown in the Reference
Area of the wiring diagram. For electrical unit connector terminal
arrangement, refer to the ªELECTRICAL UNITSº electrical refer-
ence page at the end of the manual. Most of the electrical unit
connectors on this page are shown from the harness side of the
connector.
Joint connector
Joint connector symbols are shown in the connector area of the
wiring diagram. For connector internal wiring layout and joint con-
nector terminal arrangement, refer to the ªJOINT CONNECTOR
(J/C)º electrical reference page at the end of the manual.
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-20
NBGI0004
Work FlowNBGI0004S01
SGI838
STEP DESCRIPTION
STEP 1 Get detailed information about the conditions and the environment when the incident occurred.
The following are key pieces of information required to make a good analysis:
WHATVehicle Model, Engine, Transmission and the System (i.e. Radio).
WHENDate, Time of Day, Weather Conditions, Frequency.
WHERERoad Conditions, Altitude and Traffic Situation.
HOWSystem Symptoms, Operating Conditions (Other Components Interaction).
Service History and if any After Market Accessories have been installed.
STEP 2 Operate the system, road test if necessary.
Verify the parameter of the incident.
If the problem can not be duplicated, refer to ªIncident Simulation Testsº next page.
STEP 3 Get the proper diagnosis materials together including:
POWER SUPPLY ROUTING
System Operation Descriptions
Applicable Service Manual Sections
Check for any Service Bulletin.
Identify where to begin diagnosis based upon your knowledge of the system operation and the cus-
tomer comments.
STEP 4 Inspect the system for mechanical binding, loose connectors or wiring damage.
Determine which circuits and components are involved and diagnose using the Power Supply Routing
and Harness Layouts.
STEP 5 Repair or replace the incident circuit or component.
STEP 6 Operate the system in all modes. Verify the system works properly under all conditions. Make sure you
have not inadvertently created a new incident during your diagnosis or repair steps.
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Work Flow
GI-24
Incident Simulation TestsNBGI0004S02INTRODUCTIONNBGI0004S0201Sometimes the symptom is not present when the vehicle is brought
in for service. If possible, re-create the conditions present at the
time of the incident. Doing so may help avoid a No Trouble Found
Diagnosis. The following section illustrates ways to simulate the
conditions/environment under which the owner experiences an
electrical incident.
The section is broken into the six following topics:
IVehicle vibration
IHeat sensitive
IFreezing
IWater intrusion
IElectrical load
ICold or hot start up
Get a thorough description of the incident from the customer. It is
important for simulating the conditions of the problem.
VEHICLE VIBRATIONNBGI0004S0202The problem may occur or become worse while driving on a rough
road or when engine is vibrating (idle with A/C on). In such a case,
you will want to check for a vibration related condition. Refer to the
illustration below.
Connectors & Harness
Determine which connectors and wiring harness would affect the
electrical system you are inspecting.Gentlyshake each connec-
tor and harness while monitoring the system for the incident you
are trying to duplicate. This test may indicate a loose or poor elec-
trical connection.
Hint
Connectors can be exposed to moisture. It is possible to get a thin
film of corrosion on the connector terminals. A visual inspection
may not reveal this without disconnecting the connector. If the
problem occurs intermittently, perhaps the problem is caused by
corrosion. It is a good idea to disconnect, inspect and clean the
terminals on related connectors in the system.
Sensors & Relays
Gentlyapply a slight vibration to sensors and relays in the system
you are inspecting.
This test may indicate a loose or poorly mounted sensor or relay.
SGI839
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HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Incident Simulation Tests
GI-25
Engine Compartment
There are several reasons a vehicle or engine vibration could
cause an electrical complaint. Some of the things to check for are:
IConnectors not fully seated.
IWiring harness not long enough and is being stressed due to
engine vibrations or rocking.
IWires laying across brackets or moving components.
ILoose, dirty or corroded ground wires.
IWires routed too close to hot components.
To inspect components under the hood, start by verifying the integ-
rity of ground connections. (Refer to GROUND INSPECTION
described later.) First check that the system is properly grounded.
Then check for loose connection bygently shakingthe wiring or
components as previously explained. Using the wiring diagrams
inspect the wiring for continuity.
Behind The Instrument Panel
An improperly routed or improperly clamped harness can become
pinched during accessory installation. Vehicle vibration can aggra-
vate a harness which is routed along a bracket or near a screw.
Under Seating Areas
An unclamped or loose harness can cause wiring to be pinched by
seat components (such as slide guides) during vehicle vibration. If
the wiring runs under seating areas, inspect wire routing for pos-
sible damage or pinching.
SGI842
HEAT SENSITIVENBGI0004S0203The owner's problem may occur during hot weather or after car has
sat for a short time. In such cases you will want to check for a heat
sensitive condition.
To determine if an electrical component is heat sensitive, heat the
component with a heat gun or equivalent.
Do not heat components above 60ÉC (140ÉF).If incident occurs
while heating the unit, either replace or properly insulate the com-
ponent.
SGI843
FREEZINGNBGI0004S0204The customer may indicate the incident goes away after the car
warms up (winter time). The cause could be related to water freez-
ing somewhere in the wiring/electrical system.
There are two methods to check for this. The first is to arrange for
the owner to leave his car overnight. Make sure it will get cold
enough to demonstrate his complaint. Leave the car parked out-
side overnight. In the morning, do a quick and thorough diagnosis
of those electrical components which could be affected.
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Incident Simulation Tests (Cont'd)
GI-26
The second method is to put the suspect component into a freezer
long enough for any water to freeze. Reinstall the part into the car
and check for the reoccurrence of the incident. If it occurs, repair
or replace the component.
SGI844
WATER INTRUSIONNBGI0004S0205The incident may occur only during high humidity or in rainy/snowy
weather. In such cases the incident could be caused by water
intrusion on an electrical part. This can be simulated by soaking the
car or running it through a car wash.
Do not spray water directly on any electrical components.
SGI845
ELECTRICAL LOADNBGI0004S0206The incident may be electrical load sensitive. Perform diagnosis
with all accessories (including A/C, rear window defogger, radio,
fog lamps) turned on.
COLD OR HOT START UPNBGI0004S0207On some occasions an electrical incident may occur only when the
car is started cold. Or it may occur when the car is restarted hot
shortly after being turned off. In these cases you may have to keep
the car overnight to make a proper diagnosis.
Circuit InspectionNBGI0004S03INTRODUCTIONNBGI0004S0302In general, testing electrical circuits is an easy task if it is
approached in a logical and organized method. Before beginning
it is important to have all available information on the system to be
tested. Also, get a thorough understanding of system operation.
Then you will be able to use the appropriate equipment and follow
the correct test procedure.
You may have to simulate vehicle vibrations while testing electrical
components.Gently shakethe wiring harness or electrical com-
ponent to do this.
OPEN A circuit is open when there is no continuity through a section of
the circuit.
SHORT There are two types of shorts.
ISHORT CIRCUIT When a circuit contacts another circuit
and causes the normal resistance to
change.
ISHORT TO GROUND When a circuit contacts a ground
source and grounds the circuit.
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HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Incident Simulation Tests (Cont'd)
GI-27
ohmmeter, contact by a single strand of wire will give reading of 0
ohms. This would indicate a good circuit. When the circuit operates,
this single strand of wire is not able to carry the current. The single
strand will have a high resistance to the current. This will be picked
up as a slight voltage drop.
Unwanted resistance can be caused by many situations as follows:
IUndersized wiring (single strand example)
ICorrosion on switch contacts
ILoose wire connections or splices.
If repairs are needed always use wire that is of the same or larger
gauge.
Measuring Voltage Drop Ð Accumulated Method
1) Connect the voltmeter across the connector or part of the cir-
cuit you want to check. The positive lead of the voltmeter
should be closer to power and the negative lead closer to
ground.
2) Operate the circuit.
3) The voltmeter will indicate how many volts are being used to
ªpushº current through that part of the circuit.
Note in the illustration that there is an excessive 4.1 volt drop
between the battery and the bulb.
SGI974
Measuring Voltage Drop Ð Step by Step
The step by step method is most useful for isolating excessive
drops in low voltage systems (such as those in ªComputer Con-
trolled Systemsº).
Circuits in the ªComputer Controlled Systemº operate on very low
amperage.
The (Computer Controlled) system operations can be adversely
affected by any variation in resistance in the system. Such resis-
tance variation may be caused by poor connection, improper
installation, improper wire gauge or corrosion.
The step by step voltage drop test can identify a component or wire
with too much resistance.
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HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Circuit Inspection (Cont'd)
GI-31