Page 376 of 468

6-34 What to Use
Use a mixture of one-half clean, drinkable water and
one
-half DEX-COOL coolant which won't damage
aluminum parts. If you use this coolant mixture,
you don't need to add anything else.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL coolant.
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Page 377 of 468

6-35 Checking Coolant
The coolant surge tank
is located on the
passenger's side of the
engine compartment.
See ªEngine Compartment
Overviewº in the Index
for more information
on location.
CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
Never turn the surge tank pressure cap
-- even a
little
-- when the engine and radiator are hot.
The vehicle must be on a level surface. When your engine is
cold, the coolant level should be at the FILL COLD mark.
If the LOW COOLANT
message comes on and stays
on, it means you're low on
engine coolant.
See ªLow Coolantº in the Index.
Adding Coolant
If you need more coolant, add the proper DEX
-COOL
coolant mixture at the surge tank, but only when the
engine is cool.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When replacing the pressure cap, make sure it is hand-tight.
Page 379 of 468

6-37
8100 V8 Engine
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system
or you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
See ªEngine Compartment Overviewº in the Index for
information on its location.
How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then remove
the cap again and look at the fluid level on the dipstick.
The level should be at the FULL COLD mark. If necessary,
add only enough fluid to bring the level up to the mark.
What to Use
To determine what kind of fluid to use, see
ªRecommended Fluids and Lubricantsº in the Index.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
Page 381 of 468

6-39
Brakes
Brake Fluid
Your brake master cylinder
reservoir is filled with
DOT
-3 brake fluid. See
ªEngine Compartment
Overviewº in the Index for
the location of the reservoir.
There are only two reasons why the brake fluid level in
the reservoir might go down. The first is that the brake
fluid goes down to an acceptable level during normal
brake lining wear. When new linings are put in, the fluid
level goes back up. The other reason is that fluid is
leaking out of the brake system. If it is, you should
have your brake system fixed, since a leak means that
sooner or later your brakes won't work well, or won't
work at all.So, it isn't a good idea to ªtop offº your brake fluid.
Adding brake fluid won't correct a leak. If you add fluid
when your linings are worn, then you'll have too much
fluid when you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done on the brake hydraulic system.
CAUTION:
If you have too much brake fluid, it can spill on
the engine. The fluid will burn if the engine is hot
enough. You or others could be burned, and your
vehicle could be damaged. Add brake fluid only
when work is done on the brake hydraulic system.
See ªChecking Brake Fluidº in this section.
Refer to the Maintenance Schedule to determine when to
check your brake fluid. See ªPeriodic Maintenance
Inspectionsº in the Index.
Page 423 of 468
6-81 Cooling System Capacity
After refill, the level must be rechecked. See ªCooling Systemº in the Index.
Engine Transmission Quantity
VORTEC 4300 V6 Automatic 12.6 quarts (11.9 L)
VORTEC 4300 V6 Manual 12.9 quarts (12.2 L)
VORTEC 4800 V8 Automatic 13.4 quarts (12.7 L)
VORTEC 4800 V8 Manual 13.7 quarts (13.0 L)
VORTEC 5300 V8 Automatic 13.4 quarts (12.7 L)
VORTEC 5300 V8** Automatic 14.9 quarts (14.1 L)
VORTEC 6000 V8 Automatic 14.8 quarts (14.0 L)
VORTEC 6000 V8* Automatic 14.4 quarts (13.6 L)
VORTEC 6000 V8 Manual 15.2 quarts (14.4 L)
VORTEC 6000 V8* Manual 14.8 quarts (14.0 L)
VORTEC 6600 V8 Manual 20.7 quarts (19.6 L)
VORTEC 6600 V8 Automatic 20.3 quarts (19.2 L)
VORTEC 8100 V8 Manual 21.1 quarts (20.0 L)
VORTEC 8100 V8 Automatic 20.7 quarts (19.6 L)
* Vehicles equipped with the optional engine oil cooler.
** Vehicles equipped with the optional air conditioner.
Page 424 of 468

6-82 Crankcase Capacity
After refill, the level must be rechecked. Add enough
engine oil so that the fluid is within the proper operating
range. See ªEngine Oilº in the Index.
Engine VIN
Quantity with Filter
VORTEC 4300 V6 W 4.5 quarts (4.3 L)
VORTEC 4800 V8 V 6.0 quarts (5.7 L)
VORTEC 5300 V8 T 6.0 quarts (5.7 L)
VORTEC 6000 V8 U 6.0 quarts (5.7 L)
VORTEC 6600 V8 1 6.0 quarts (5.7 L)
VORTEC 8100 V8 G 6.5 quarts (6.1 L)
Oil filter should be changed at every oil change.
Fuel Tank Capacity
Type Quantity
Short Bed 26 U.S. gallons (98 L)
Long Bed 34 U.S. gallons (128 L)
Chassis Cab
(Pickup Box Delete)34 U.S. gallons (128 L)
Chassis Cab 3500 27 U.S. gallons (102 L) (front)
23 U.S. gallons (87 L) (rear)
Chassis Cab 3500
(California)24 U.S. gallons (90 L) (front)
23 U.S. gallons (87 L) (rear)
Chassis Cab 3500 27 U.S. gallons (102 L) (front)
Chassis Cab 3500
(California)27 U.S. gallons (102 L) (front)
Chassis Cab
3500HD23 U.S. gallons (87 L) (front)
18 U.S. gallons (68 L) (rear)
Chassis Cab
3500HD23 U.S. gallons (87 L) (front)
Page 426 of 468
7-
7-1
Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7
-2 Introduction
7
-4 Part A: Scheduled Maintenance Services
7
-5 Scheduled Maintenance -- Gasoline Engines7
-18 Part B: Owner Checks and Services
7
-23 Part C: Periodic Maintenance Inspections
7
-25 Part D: Recommended Fluids and Lubricants
7
-28 Part E: Maintenance Record
Page 430 of 468

Scheduled Maintenance -- Gasoline Engines
7-5
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000 km) and 200,000 miles
(332 000 km) should be performed at the same
intervals after 150,000 miles (240 000 km) and
200,000 miles (332 000 km).
See ªOwner Checks and Servicesº and ªPeriodic
Maintenance Inspectionsº following.Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under
ªPeriodic Maintenance Inspectionsº in Part C
of this schedule.