Page 383 of 468

6-41
NOTICE:
Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to
be replaced. Don't let someone put in the
wrong kind of fluid.
If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake
fluid on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.
Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built
-in wear indicators that make
a high
-pitched warning sound when the brake pads are
worn and new pads are needed. The sound may come
and go or be heard all the time your vehicle is moving
(except when you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
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6-43
Battery
Your new vehicle comes with a maintenance free
ACDelco battery. When it's time for a new battery,
get one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
battery. See ªEngine Compartment Overviewº in the
Index for battery location.
WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
Vehicle Storage
If you're not going to drive your vehicle for 25 days or
more, remove the black, negative (
-) cable from the battery.
This will help keep your battery from running down.
CAUTION:
Batteries have acid that can burn you and gas that
can explode. You can be badly hurt if you aren't
careful. See ªJump Startingº in the Index for tips
on working around a battery without getting hurt.
Contact your dealer to learn how to prepare your vehicle
for longer storage periods.
Also, for your audio system, see ªTheft
-Deterrent
Featureº in the Index.
Bulb Replacement
For any bulb changing procedure not listed in this
section, contact your GM dealership service department.
Before you replace any bulbs, be sure that all the lamps
are off and the engine isn't running. See ªReplacement
Bulbsº in the Index for the proper types of bulbs to use.
Halogen Bulbs
CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to read
and follow the instructions on the bulb package.
Page 412 of 468
6-70
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears
on a plate in the front corner of the instrument panel,
on the driver's side. You can see it if you look through
the windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label on the inside of the glove box.
It's very helpful if you ever need to order parts.
On this label is:
your VIN,
the model designation,
paint information and
a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.
Page 417 of 468
6-75
Underhood Electrical Center
The underhood electrical center is located on the
driver's side of the engine compartment near the battery.
Lift the cover for access to the fuse/relay block.Once you remove the cover, you will see some fuses to
the top right of the fuse/relay block. These are spare
fuses and can be used accordingly.
You can remove fuses with a fuse extractor. The fuse
extractor is located in the underhood electrical center. To
remove fuses if you don't have a fuse extractor, hold the
end of the fuse between your thumb and index finger
and pull straight out.
See ªEngine Compartment Overviewº in the Index for
more information on its location.
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6-77
*1 INJ B--Gasoline Engine and Diesel Engine.
*2 ECM I
--Gasoline Engine; ECMRPV--Diesel Engine.
*3 02 A
--Gasoline Engine; FUEL HT--Diesel Engine.
*4 02 B
--Gasoline Engine; ECM I--Diesel Engine.
Name Usage
GLOW PLUG Diesel Glow Plugs and
Intake Air Heater
CUST FEED Gasoline Accessory Power
STUD #1Accessory Power/Trailer
Wiring Feed
ABS Anti
-Lock Brakes
IGN A Ignition Switch
AIR A.I.R. System
RAP #1 Retained Accessory Power,
Power Mirrors, Power Door Locks,
Power Seat(s)
IGN B Ignition Switch
RAP #2 Not Used
STUD #2 Accessory Power/Trailer Wiring
Brake Feed
SPARE Spare FuseName Usage
TRL R TRN Right Turn Signal Trailer Wiring
TRL L TRN Left Turn Signal Trailer Wiring
IGN 1 Ignition, Fuel Controls (Relay)
INJ B Ignition, Fuel Controls
STARTER Starter (Relay)
PARK LP Parking Lamps
FRT HVAC Climate Control System
STOP LP Exterior Lamps, Stoplamps
ECM I PCM
ECMRPV Fuel Controls, ECM
CHMSL Center High Mounted Stoplamp
VEH STOP Stoplamps, Cruise Control
TRL B/U Backup Lamps Trailer Wiring
INJ A Fuel Controls, Ignition
RR HVAC Not Used
VEH B/U Vehicle Backup Lamps
ENG 1 Engine Controls, Canister Purge,
Fuel System
Page 422 of 468
6-80
Capacities and Specifications
Please refer to ªRecommended Fluids and Lubricantsº in the Index for more information. All capacities
are approximate. When adding see the refrigerant charge label under the hood for charge capacity information
and requirements.
Engine Type VIN Code Spark Plug Gap
VORTEC 4300 V6 W 0.060 inches (1.52 mm)
VORTEC 4800 V8 V 0.060 inches (1.52 mm)
VORTEC 5300 V8 T 0.060 inches (1.52 mm)
VORTEC 6000 V8 U 0.060 inches (1.52 mm)
VORTEC 6600 V8 1 0.060 inches (1.52 mm)
VORTEC 8100 V8 G 0.060 inches (1.52 mm)
Wheels and Tires
Model Description Torque
C/K 1500 & C/K 2500 6 bolts (14mm)
140 lb
-ft (190 N´m)
8 bolts (14mm)
140 lb
-ft (190 N´m)
Tire Pressure See the Certification/Tire label on the rear edge of the driver's door
or the incomplete vehicle document in the cab.
Page 423 of 468
6-81 Cooling System Capacity
After refill, the level must be rechecked. See ªCooling Systemº in the Index.
Engine Transmission Quantity
VORTEC 4300 V6 Automatic 12.6 quarts (11.9 L)
VORTEC 4300 V6 Manual 12.9 quarts (12.2 L)
VORTEC 4800 V8 Automatic 13.4 quarts (12.7 L)
VORTEC 4800 V8 Manual 13.7 quarts (13.0 L)
VORTEC 5300 V8 Automatic 13.4 quarts (12.7 L)
VORTEC 5300 V8** Automatic 14.9 quarts (14.1 L)
VORTEC 6000 V8 Automatic 14.8 quarts (14.0 L)
VORTEC 6000 V8* Automatic 14.4 quarts (13.6 L)
VORTEC 6000 V8 Manual 15.2 quarts (14.4 L)
VORTEC 6000 V8* Manual 14.8 quarts (14.0 L)
VORTEC 6600 V8 Manual 20.7 quarts (19.6 L)
VORTEC 6600 V8 Automatic 20.3 quarts (19.2 L)
VORTEC 8100 V8 Manual 21.1 quarts (20.0 L)
VORTEC 8100 V8 Automatic 20.7 quarts (19.6 L)
* Vehicles equipped with the optional engine oil cooler.
** Vehicles equipped with the optional air conditioner.
Page 424 of 468

6-82 Crankcase Capacity
After refill, the level must be rechecked. Add enough
engine oil so that the fluid is within the proper operating
range. See ªEngine Oilº in the Index.
Engine VIN
Quantity with Filter
VORTEC 4300 V6 W 4.5 quarts (4.3 L)
VORTEC 4800 V8 V 6.0 quarts (5.7 L)
VORTEC 5300 V8 T 6.0 quarts (5.7 L)
VORTEC 6000 V8 U 6.0 quarts (5.7 L)
VORTEC 6600 V8 1 6.0 quarts (5.7 L)
VORTEC 8100 V8 G 6.5 quarts (6.1 L)
Oil filter should be changed at every oil change.
Fuel Tank Capacity
Type Quantity
Short Bed 26 U.S. gallons (98 L)
Long Bed 34 U.S. gallons (128 L)
Chassis Cab
(Pickup Box Delete)34 U.S. gallons (128 L)
Chassis Cab 3500 27 U.S. gallons (102 L) (front)
23 U.S. gallons (87 L) (rear)
Chassis Cab 3500
(California)24 U.S. gallons (90 L) (front)
23 U.S. gallons (87 L) (rear)
Chassis Cab 3500 27 U.S. gallons (102 L) (front)
Chassis Cab 3500
(California)27 U.S. gallons (102 L) (front)
Chassis Cab
3500HD23 U.S. gallons (87 L) (front)
18 U.S. gallons (68 L) (rear)
Chassis Cab
3500HD23 U.S. gallons (87 L) (front)