
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
If your vehicle is a flexible fuel vehicle (FFV), use only UNLEADED
FUEL and ETHANOL(E85). The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Do not be concerned if your engine
sometimes knocks lightly. However,
if it knocks heavily under most
driving conditions while you are
using fuel with the recommended
octane rating, see your dealer or a qualified service technician to prevent
any engine damage.
Unleaded Gasoline engines
Your vehicle is designed to use ªRegularº unleaded gasoline with an
(R+M)/2 octane rating of 87. We do not recommend the use of gasolines
labeled as ªRegularº that are sold with octane ratings of 86 or lower in
high altitude areas.
FFV engine (if equipped)
Your vehicle is designed to use Fuel Ethanol(E85), ªRegularº unleaded
gasoline or any percentage of the two fuels combined.
87(R+M)/2 METHOD
Maintenance and care
219

ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km±5 000 km (2 000 miles-3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section ofthe Capacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow no more than 2 automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
²Use a known quality gasoline, preferably a national brand.
²Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
²Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Maintenance and care
222

MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Air filter
elementFA-1658 FA-1658 FA-1658
Fuel filter FG±1002 FG±1002 FG±1002
Battery BXT-59 BXT-59 BXT-59
Oil filter FL-400S FL-400S FL-820S
PCV valve EV-227 EV-130 EV-225
Spark plugs* AWSF-32FEM** AWSF-32PP*** AGSF-34FP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** Two spark plugs per cylinder required (eight total).
*** If any spark plug needs to be removed for inspection, it must be
re-installed in the same cylinder. Cylinders No.1, 2 and 3 have a ªPGº
suffix. Cylinders No. 4, 5 and 6 have a ªPº suffix. If any spark plug needs
to be replaced, use only spark plugs with the service part number suffix
letters ªPPº as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Engine oil
(includes filter
change)Motorcraft SAE
5W- 20 Super
Premium Motor
Oil2.3L engine 3.8L (4.0 quarts)
3.0L V6 engine 4.3L (4.5 quarts)
Motorcraft SAE
5W- 30 Super
Premium Motor
Oil4.0L V6 engine 4.7L (5.0 quarts)
Brake fluid and
Clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or
step (for clutch)
on reservoir
Capacities and specifications
240

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)62.4L (16.5
gallons)
Regular cab
(Long wheel
base)75.7L (20.0
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer case
FluidMotorcraft
MERCONtAT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMotorcraft SAE
80W-90 Premium
Rear Axle
Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Motorcraft SAE
80W-90 Premium
Rear Axle
LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the scheduled maintenance
guide to determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
3Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
Capacities and specifications
242

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oil2.3L and 3.0L
engines
Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
4.0L engines
Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESB-M1C159-A
Transmission/
steering/parking
brake linkages
and pivots,
brake and
clutch pedal
shaft, clutch
pilot bearing
and. input shaft
spline (manual
transmission)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and
transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(5R44E and
5R55E)Motorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
Capacities and specifications
244

ItemFord part
name or
equivalentFord part
numberFord
specification
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap1.04-1.19 mm
(0.041-0.047
inch)1.07-1.1 7mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:19.14:1 9.0:1
Capacities and specifications
245

lubrication specifications ......243,
245
refill capacities ........................240
service points ..................186±188
starting after a collision .........159
Engine block heater .................126
Engine oil ..................................189
checking and adding ..............189
dipstick ....................................189
filter, specifications ........193, 240
recommendations ...................193
refill capacities ........................240
specifications ..................243, 245
Exhaust fumes ..........................127
F
Flexible Fuel Vehicle (FFV) ....215
Fluid capacities .........................240
Foglamps .....................................20
Four-Wheel Drive
vehicles ................................14, 138
control trac ...............................27
description ..............................139
driving off road .......................141
electronic shift ..................27, 139
indicator light .........................139
preparing to drive your
vehicle .....................................131
Fuel ............................................215
calculating fuel economy .......222
cap .....................................11, 218
capacity ...................................240
choosing the right fuel ...........219
comparisons with EPA fuel
economy estimates .................225
detergent in fuel .....................221
filling your vehicle
with fuel ..................215, 218, 222filter, specifications ........221, 240
fuel pump shut-off switch .....159
gauge .........................................16
improving fuel economy ........222
octane rating ...........219, 245±246
quality ......................................220
running out of fuel .................221
safety information relating to
automotive fuels .....................215
Fuses ..................................161±162
G
Gas cap (see Fuel cap) ......11, 218
Gas mileage (see Fuel
economy) ...................................222
Gauges .........................................16
battery voltage gauge ...............19
engine coolant temperature
gauge .........................................17
engine oil pressure gauge ........19
fuel gauge ..................................16
odometer ...................................18
speedometer .............................18
tachometer ................................17
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................144
calculating ...............................146
definition .................................144
driving with a heavy load ......144
location ....................................144
GVWR (Gross Vehicle Weight
Rating) .......................................144
calculating .......................144, 146
definition .................................144
driving with a heavy load ......144
location ....................................144
Index
265

H
Hazard flashers .........................159
Headlamps ...................................20
aiming ......................................233
bulb specifications ..................232
daytime running lights .............20
flash to pass ..............................21
high beam ...........................13, 21
replacing bulbs .......................227
turning on and off ....................20
warning chime ..........................15
Heating ........................................22
heater only system ...................22
Hood ..........................................185
I
Ignition .........................65, 245±246
Infant seats
(see Safety seats) .....................114
Inspection/maintenance (I/M)
testing ........................................226
Instrument panel
cleaning ...................................238
cluster ................................10, 238
lighting up panel and
interior .......................................21
location of components ............10
J
Jack ............................................171
positioning .......................171, 175
storage .....................171±173, 175
Jump-starting your vehicle ......178K
Keys .......................................85±87
key in ignition chime ...............15
positions of the ignition ...........65
L
Lamps
bulb replacement
specifications chart ................232
cargo lamps ...............................21
daytime running light ...............20
fog lamps ...................................20
headlamps .................................20
headlamps, flash to pass ..........21
instrument panel, dimming .....21
interior lamps ...................71, 233
replacing bulbs .......227, 229±232
Lane change indicator (see
Turn signal) .................................64
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....13, 129
anti-theft ...................................13
brake ..........................................12
charging system ........................13
check coolant ............................12
check engine .............................10
cruise indicator .........................15
door ajar ....................................14
fuel cap light .............................11
high beam .................................13
overdrive off ..............................14
safety belt .................................12
speed control ............................69
turn signal indicator .................13
Load limits .................................144
GAWR ......................................144
GVWR ......................................144
Index
266