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Engine coolant refill procedure-3.8L V6 engine
Use the following procedure when refilling
the cooling system of a vehicle equipped
with a 3.8L V6 engine. Failure to follow this
warning may result in damage to the engine and
engine cooling system.
The following procedure should be used when
refilling the cooling system of a 3.8L V6 engine after
it has been drained or become extremely low.
1. Remove the cap
from the engine
coolant reservoir.
2. Open the cooling
system vent plug.
3. Remove the radiator
cap as previously
outlined.
4. Add a50/50 mixtureof engine coolant and
distilled water to the radiator until full.
5. Add a50/50 mixtureof engine coolant and
distilled water to the engine coolant reservoir until
the coolant level is at the ªcold fill levelº as listed on
the reservoir.
6. Close the cooling system vent plug.
7. Reinstall the engine coolant reservoir cap.
8. Reinstall the radiator cap.
9. Start and idle the engine until the upper radiator
hose is warm (this indicates the thermostat is open
and coolant is flowing through the entire system).
10. Immediately shut the engine off.
11. Wrap a thick cloth around the radiator cap and
cautiously remove the radiator cap.
12. Add a50/50 mixtureof engine coolant and
distilled water to the radiator until full.
2
31
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13. Reinstall the radiator cap.
14. Check the coolant level in the reservoir before
you drive your vehicle the next few times (with the
engine cool).
15. If necessary, add a50/50 mixtureof engine
coolant and distilled water to the engine coolant
reservoir until the coolant level is at the ªcold fill
levelº as listed on the reservoir.
If you are unsure of how to operate the cooling
system vent plug when adding engine coolant to the
3.8L V6 engine, contact your dealer.
Engine coolant refill procedure-4.6L V8 engine
The following procedure should be used when
refilling the cooling system of a 4.6L V8 engine after
it has been drained or become extremely low.
1. Remove the pressure relief cap from the engine
coolant reservoir as previously outlined.
2. Slowly add a50/50 mixtureof engine coolant
and distilled water to the engine coolant reservoir
until the coolant level is at the ªcold fill levelº as
listed on the reservoir.
3. Reinstall the pressure relief cap.
4. Start and idle the engine until the upper radiator
hose is warm (this indicates the thermostat is open
and coolant is flowing through the entire system).
5. Shut the engine off and let it cool.
6. Remove the pressure relief cap from the engine
coolant reservoir as previously outlined.
7. Add a50/50 mixtureof engine coolant and
distilled water to the engine coolant reservoir until
the coolant level is at the ªcold fill levelº as listed on
the reservoir.
8. Reinstall the pressure relief cap.
9. Check the coolant level in the reservoir before
you drive your vehicle the next few times (with the
engine cool).
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10. If necessary, add a50/50 mixtureof engine
coolant and distilled water to the engine coolant
reservoir until the coolant level is at the ªcold fill
levelº as listed on the reservoir.
After any coolant has been added, check the coolant
concentration see Checking Engine Coolant section).
If the concentration is not 50/50 (protection to
±34ÉF/±36ÉC), drain some coolant and adjust the
concentration. It may take several drains and
additions to obtain a 50/50 coolant concentration.
Whenever coolant has been added, the coolant level in
the coolant reservoir should be checked the next few
times you drive the vehicle. If necessary, add enough
50/50 concentration of engine coolant and distilled
water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of
engine coolant per month, have your dealer check
the engine cooling system. Your cooling system may
have a leak. Operating an engine with a low level of
coolant can result in engine overheating and possible
engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a
recycled engine coolant produced by Ford-approved
processes in vehicles originally equipped with
Motorcraft Premium Engine Coolant (green-colored).
However, not all coolant recycling processes produce
coolant that meets Ford specification
ESE-M97B44±A. Use of such coolant may harm the
engine and cooling system components.
Ford Motor Company does NOT recommend the use
of recycled engine coolant in vehicles originally
equipped with Motorcraft Premium Gold Engine
Coolant since a Ford-approved recycling process is
not yet available.
Used engine coolant should be disposed of in
an appropriate manner. Follow your community's
regulations and standards for recycling and disposing
of automotive fluids.
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Coolant refill capacity
To find out how much fluid your vehicle's cooling
system can hold, refer toRefill capacitiesin the
Capacities and specificationschapter.
Fill your engine coolant reservoir as outlined in
Adding engine coolantin this chapter.
Severe climates
If you drive in extremely cold climates (less than
±36É C [±34É F]):
²it may be necessary to increase the coolant
concentration above 50%.
²NEVER increase the coolant concentration
above 60%.
²increased engine coolant concentrations
above 60% will decrease the overheat
protection characteristics of the engine
coolant and may cause engine damage.
²refer to the chart on the coolant container
to ensure the coolant concentration in your
vehicle will provide adequate freeze
protection at the temperatures in which you
drive in the winter months.
If you drive in extremely hot climates:
²it is still necessary to maintain the coolant
concentration above 40%.
²NEVER decrease the coolant concentration
below 40%.
²decreased engine coolant concentrations
below 40% will decrease the corrosion
protection characteristics of the engine
coolant and may cause engine damage.
²decreased engine coolant concentrations
below 40% will decrease the freeze
protection characteristics of the engine
coolant and may cause engine damage.
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MOTORCRAFT PART NUMBERS
Component 3.8L OHV V6 engine 4.6L SOHC V8 engine
Air filter element FA-1611 FA-1634
Fuel filter FG-986 FG-986B
Battery BXT-59 BXT-59
Oil filter FL-400S FL-820S
PCV valve EV-152 EV-98
Spark plugs* AWSF-42EE** AWSF-32P
* Refer to Vehicle Emissions Control Information (VECI)
decal for spark plug gap information.
**If a spark plug is removed for inspection, it must be
reinstalled in the same cylinder. If a spark plug needs to
be replaced, use only spark plugs with the same service
part number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
OilAll 4.7L (5.0 quarts)
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.8L OHV V6
engine11.2L (11.8
quarts)
4.6L SOHC V8
engine13.3L (14.1
quarts)
Power steering
fluidMotorcraft
MERCONtAT F3.8L OHV V6
engineKeep in FULL
HOT range on
dispstick
4.6L SOHC V8
engineFill to between
MIN and MAX
lines on reservoir
Capacities and specifications
206
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Item Information
Required fuel Unleaded fuel only - 87
octane
Fuel tank capacity 59.4L (15.7 gallons)
Engine oil capacity (includes
filter change)4.7L (5.0 quarts). Use
Motorcraft SAE 5W-20 Super
Premium Motor Oil, Ford
specification WSS-M2C153-H
Tire size and pressure See label on inside of glove
box door.
Hood release Pull handle under the left
side of the instrument panel.
Coolant capacity-3.8L OHV
V6 engine
111.2L (11.8 quarts)
Coolant capacity-4.6L SOHC
V8 engine
113.3L (14.1 quarts)
Power steering fluid capacity Fill to line on reservoir or
dipstick. Use Motorcraft
MERCONtAT F.
Manual transmission fluid
capacity-3.8L OHV V6 engine
2
2.6L (5.6 pints). Use
Motorcraft MERCONtAT F.3
Manual transmission fluid
capacity-4.6L SOHC V8
engine
2
3.8L (8.0 pints). Use Mobil 1
SynthetictAT F.3
Automatic transmission fluid
capacity-3.8L OHV V6 engine
2
13.1L (13.9 quarts). Use
Motorcraft MERCONtV ATF.
4
Automatic transmission fluid
capacity-4.6L SOHC V8
engine
2
12.0L (12.8 quarts). Use
Motorcraft MERCONtV ATF.
4
Windshield washer fluid 3.8L (4.0 quarts). Use
Ultra-Clear Windshield
Washer Concentrate.
1Use either green-colored Motorcraft Premium Engine
Coolant or yellow-colored Motorcraft Premium Gold
Engine Coolant. DO NOT USE Ford Extended Life Engine
Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Ensure the correct automatic transmission fluid is used.
Transmission fluid requirements are indicated on the
dipstick or on the dipstick handle. MERCONtand
Filling station information
239