Page 5 of 240
Vehicle Symbol Glossary
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel cap
Introduction
5
Page 19 of 240
Trip odometer
Registers the kilometers (miles) of
individual journeys. To reset,
depress the control.
Tachometer
Indicates the engine speed in
revolutions per minute.
Driving with your tachometer
pointer in the red zone may damage
the engine.
Battery voltage gauge
This shows the battery voltage when
the ignition is in the ON position. If
the pointer moves and stays outside
the normal operating range (as
indicated by arrows), have the
vehicle's electrical system checked
as soon as possible.
0
000000000
MPH
20km/h
406080
100
120
140
160
0
10 20304050
60
70
80
90
100
RPM1000
DIESEL FUEL ONLY
X012
3
4
818
Instrumentation
19
Page 79 of 240

Sounding a panic alarm
Press both controls to activate the
alarm. The horn will sound and the
lights will flash.
To deactivate the alarm, press both
controls again or turn the ignition to
ACC or ON.
This device complies with part 15 of
the FCC rules and with RS-210 of
Industry Canada. Operation is
subject to the following two
conditions: (1) This device may not cause harmful interference, and (2)
This device must accept any interference received, including interference
that may cause undesired operation.
Changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to
operate the equipment.
Illuminated entry
The illuminated entry system will turn on the interior lights when the
remote transmitter unlock control is pressed.
The illuminated entry system will turn off the interior lights if the
ignition switch is turned to the ON position, or if the remote transmitter
lock control is pressed, or after 25 seconds of illumination.
The inside lights will not turn off if:
²they have been turned on with the dimmer control or
²any door is open.
The battery save feature will turn off the interior lights 45 minutes after
the last door is closed, even if the dimmer control is on.
Controls and features
79
Page 81 of 240
Replacing the battery
The remote transmitter is powered by one coin type three-volt lithium
battery CR2032 or equivalent. Typical operating range will allow you to
be up to 10 meters (33 feet) away from your vehicle. A decrease in
operating range can be caused by:
²weather conditions
²nearby radio towers
²structures around the vehicle
²other vehicles parked next to the vehicle
To replace the battery:
1. Twist a thin coin between the two
halves of the transmitter near the
key ring. DO NOT TAKE THE
FRONT PART OF THE
TRANSMITTER APART.
2. Place the positive (+) side of new
battery in the same orientation.
Refer to the diagram inside the
transmitter unit.
3. Snap the two halves back
together.
Replacement of the battery willnotcause the remote transmitter to
become deprogrammed from your vehicle. The remote transmitter should
operate normally after battery replacement.
Controls and features
81
Page 105 of 240

COLD WEATHER STARTING
Perform the following to assure efficient starting in cold weather:
²Use the proper grade oil for your climate. Refer to your engine
operator's manual for proper grade oil.
²Test the battery more frequently to assure ample power for starting.
²All electrical connections should be tight and in good condition to
prevent losses through loose or corroded connections.
USING THE ENGINE BLOCK HEATER (IF EQUIPPED)
An engine block heater warms the engine coolant, which improves
starting, warms up the engine faster and allows the heater-defroster
system to respond quickly. Use of an engine block heater is strongly
recommended if you live in a region where temperatures reach -23ÉC
(-10ÉF) or below.
For best results, plug the heater in at least three hours before starting
the vehicle. Using the heater for longer than three hours will not harm
the engine, so the heater can be plugged in the night before starting the
vehicle.
To prevent electrical shock, do not use your heater with
ungrounded electrical systems or two-pronged (cheater) adapters.
ENGINE SHUTDOWN SYSTEM (IF EQUIPPED)
This system is designed to help prevent engine damage that could result
from operating the engine during a prolonged period of low engine oil
pressure, high engine coolant temperature or low coolant level. If any of
these conditions occur, a warning light will illuminate and a chime will
sound warning the operator that the engine will shutdown in 30 seconds.
This is to allow time for the operator to move the vehicle off the road. If
additional time is required, the engine can be restarted and run each
time for approximately 30 seconds.
Do not attempt to use this restarting feature to drive the vehicle, serious
engine damage could result.
Starting
105
Page 148 of 240

Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle's main electrical systems from overloads.
Always disconnect the battery before servicing high current fuses.
Always replace the cover to the Power Distribution Box before
reconnecting the battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and carechapter.
The high-current fuses and relays are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 15A* Park Lamps, Roof Lamps
2 25A* Cummins Powertrain Control
Module (PCM)
15A* Foglamps (SuperCrewzer only)
3 10A* Generator
4 15A* Washer Pump
503
304
303
302301
502
501
207201
202
203
204122118114110106102
121117113109105101
120116112108104
119115111107103
24
209206
208
18161412108642
1715131197531
205
23
22
21
401
20
19
Roadside emergencies
148
Page 150 of 240
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
104 20A** Power Point
105 20A** Power Door Locks
106 30A** Headlamps
107 50A** Junction Box Battery Feed (fuses
1, 2, 3, 4, 12, 13, 14, 15)
108 40A** Cummins Fuel Heater
109 40A** Power Windows
110 30A** Power Seats (SuperCrewzer only)
111 30A** Body Builder Prep
112 40A** Blower Motor
113 30A** Heated Seats (SuperCrewzer
only)
114 30A** E-Brake (SuperCrewzer only)
115 40A** Ignition Switch (JB fuses 5, 8, 9,
11, 21)
116 30A** Body Builder Prep
117 20A** 7.3L Power Stroke PCM
118 30A** IDM (7.3L Power Stroke only)
119
12060A** Hydraulic ABS, Air Brake Trailer
Tow Fuse Block
121
12260A** Hydromax Motor, Air Brake
Trailer Tow Fuse Block
201 Ð Washer Pump Relay
202 Ð Wiper Speed Relay
203 Ð Wiper Run/Park Relay
204 Ð 7.3L Power Stroke Neutral Start
Relay, Stoplamp Relay (CAT and
Cummins only)
205 Ð Right Hand Stop/Turn Relay
206 Ð Left Hand Stop/Turn Relay
Roadside emergencies
150
Page 154 of 240

JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Do not push start your vehicle. You could damage the catalytic
converter.
Batteries contain sulfuric acid which burns skin, eyes, and
clothing.
Preparing your vehicle
Also see the label on the battery.
1. Use only a 12±volt supply to start your vehicle. If you connect your
battery to a 24±volt power supply you can damage your starter, ignition
system and other electrical components. Do not attach the jumper cables
to the glow plug relay as this could severely damage the glow plugs,
injector driver module and PCM.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle's electrical system.
3. Park the booster vehicle close to the disabled vehicle making sure
theydo nottouch. Set the parking brake on both vehicles and stay clear
of the engine cooling fan and other moving parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Roadside emergencies
154