Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km
(20 miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10°C (50°F). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
The transmission fluid should be in
this range if at ambient temperature
(10°C-35°C [50°F-95°F]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by
an overheating condition.
Adjusting automatic
transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in theCapacities and specifications
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 250 ml (1/2 pint) increments through the filler
tube until the level is correct.
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA CHECK WHEN HOT IDLING IN PARK
Maintenance and care
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If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause
shift and/or engagement
concerns and/or possible
damage.
Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at bottom of
the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer to theCapacities
and specificationschapter.
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA CHECK WHEN HOT IDLING IN PARK
Maintenance and care
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FluidFord Part
NameApplication Capacity
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)71.9L (19.0
gallons)
Right side
saddle mounted
tank (optional
on Chassis Cab)87.1L (23.0
gallons)
Short box 109.8L (29.0
gallons)
Long box 143.9L (38.0
gallons)
Aft axle 151.4L (40.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
4Synthetic
MERCONAT F5-speed manual 3.2L (3.4
quarts)5
Motorcraft
MERCONAT F6-speed manual 5.5L (5.8
quarts)5
Automatic 16.7L (17.7
quarts)6
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L (4.25
quarts)
1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that
may require a lubricant change. Refer to the scheduled maintenance
guide. Axle lubricant quantities should not need to be checked unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the
rear axle has been submerged in water.
Capacities and specifications
251
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2Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford Specification EST-M2C118-A for complete refill
of Traction-Lok axles.
3Add the coolant type originally equipped in your vehicle.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
6Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
Capacities and specifications
252
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ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylindersMotorcraft
penetrating and
lock lubricantMotorcraft XL-1 none
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Manual
transmission
(5-speed)Synthetic
MERCONAT F
2
E6AZ-19582-B MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
Capacities and specifications
254
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ItemFord part
name or
equivalentFord part
numberFord
specification
Automatic
transmissionMotorcraft
MERCONAT F
2
XT-2-QDX MERCON
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
submerged in water. Dana rear axles also contain a synthetic lubricant
butdorequire a change. Refer to your “Service Guide” for change
intervals on Dana rear axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
Capacities and specifications
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A
Accessory delay ..........................80
Air bag supplemental
restraint system ........................107
and child safety seats ............109
description ..............................107
disposal ....................................111
driver air bag ..........................109
indicator light ...................11, 111
operation .................................109
passenger air bag ...................109
passenger deactivation
switch ......................................112
Air cleaner filter .......217–218, 249
Air conditioning ..........................29
Ambulance packages ....................4
Antifreeze (see Engine
coolant) .....................................206
Anti-lock brake system
(see Brakes) ......................131–132
Audio system (see Radio) ...35, 56
Automatic transmission
driving an automatic
overdrive .................................137
fluid, adding ............................214
fluid, checking ........................214
fluid, refill capacities ..............249
fluid, specification ..................256
Auxiliary power point ...........29, 83
Axle
lubricant specifications ..253, 256
refill capacities ........................249
traction lok ..............................134
B
Battery .......................................219acid, treating emergencies .....219
charging system
warning light .............................13
jumping a disabled battery ....191
maintenance-free ....................219
replacement, specifications ...249
servicing ..................................219
voltage gauge ............................19
Belt minder ...............................103
Brakes ........................................131
anti-lock ...........................131–132
anti-lock brake system
(ABS) warning light .........13, 132
brake warning light ..................12
fluid, checking and adding ....204
fluid, refill capacities ..............249
fluid, specifications .........253, 256
lubricant specifications ..253, 256
parking ....................................133
pedals (see Power adjustable
foot pedals) ...............................26
shift interlock ..........................136
Break-in period .............................3
C
Capacities for refilling fluids ....249
Certification Label ....................261
Child safety restraints ..............117
child safety belts ....................117
Child safety seats ......................118
attaching with tether straps ..122
in front seat ............................119
in rear seat ..............................119
tether anchorage hardware ...122
Cleaning your vehicle ...............243
engine compartment ..............246
exterior ............................244–245
exterior lamps .........................246
Index
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instrument cluster lens ..........247
instrument panel ....................247
interior .....................................247
plastic parts ............................246
safety belts ..............................248
washing ....................................244
waxing .....................................244
wheels ......................................245
wiper blades ............................247
Climate control (see Air
conditioning or Heating) ............29
Clock ..........................38, 45, 55, 69
Clutch
fluid ..........................................205
operation while driving ..........139
recommended shift speeds ....141
Compass, electronic ....................21
calibration .................................23
set zone adjustment .................22
Console ........................................83
Controls
power seat .................................90
Coolant
checking and adding ..............206
refill capacities ................210, 249
specifications ..................253, 256
Cruise control (see Speed
control) ........................................72
Customer Assistance ................167
Ford accessories for your
vehicle .....................................270
Ford Extended Service
Plan ..........................................263
Getting assistance outside the
U.S. and Canada .....................269
Getting roadside assistance ...167
Getting the service you
need .........................................263Ordering additional owner’s
literature .................................275
The Dispute Settlement
Board .......................................265
Utilizing the
Mediation/Arbitration
Program ...................................269
D
Daytime running lamps
(see Lamps) ................................25
Dipstick
automatic transmission
fluid ..........................................214
engine oil .................................201
Doors
door ajar warning .....................14
lubricant specifications ..........253
Driveline universal joint and
slip yoke ....................................219
Driving under special
conditions ..........................152–153
mud ..........................................152
sand .........................................152
snow and ice ...........................153
through water .................152, 156
E
Emergencies, roadside
jump-starting ..........................191
Emission control system ..........235
Engine ........................................256
check engine/service engine
soon light ..................................10
cleaning ...................................246
coolant .....................................206
diesel ...........................................3
Index
279
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