2001 FORD F350 clutch

Shifting from 2WD (2WD high) to 4x4 HIGH (4WD high)
Rotate the 4WD control to the 4x4
HIGH position at speeds up to 88
km/h (55 mph).
•To prevent damage, the
electronic shift 4WD system is
designed to engage 4x4 HIGH
(4WD high) when the vehicle
is moving. If the 4x4 indicator
light does not illuminate when
shifting a vehicle that is
stationary, start the vehicle
moving. Once the vehicle is moving, 4x4 HIGH (4WD high) will
engage and the 4x4 indicator will illuminate.
Do not shift into 4x4 HIGH with the rear wheels slipping.
Shifting from 4x4 HIGH (4WD high) to 2WD (2WD high)
Rotate the 4WD control to 2WD at
any forward speed. Disengagement
of the transfer case and front hubs
may be delayed due to torque bind
which is caused by driving on dry
hard surfaces or performing tight
turns while using the 4WD system.
•Yo udo notneed to operate the vehicle in R (Reverse) to disengage
your front hubs.
Shifting from 4x4 HIGH (4WD high) to 4x4 LOW (4WD low)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral) (automatic transmission) or depress
the clutch (manual transmission).
4X4
HIGH
2WD4X4
LOW
4X4
HIGH
2WD4X4
LOW
Driving
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4. Move the 4WD control to the 4x4
LOW position.
5. Hold the shift command until the
LOW RANGE indicator light
illuminates.
6. If the LOW RANGE indicator light
does notilluminate after 15
seconds, start the vehicle moving,
then repeat steps 1 through 5
before reporting any shift concerns
to your dealer.
Shifting from 4x4 LOW (4WD low) to 4x4 HIGH (4WD high) or 2WD
(2WD high)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral) (automatic transmission) or depress
the clutch (manual transmission).
4. Move the 4WD control to the 4x4
HIGH (4WD high) or 2WD (2WD
high) position.
5. Hold the shift command until the
LOW RANGE indicator light shuts
off.
6. If the LOW RANGE indicator light
does notshut off after 15 seconds,
start the vehicle moving, then
repeat steps 1 through 5 before
reporting any shift concerns to your dealer.
Driving off-road with 4WD
Your vehicle is specially equipped for driving on sand, snow, mud and
rough terrain and has operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
Maintain steering wheel control at all times, especially in rough terrain.
Since sudden changes in terrain can result in abrupt steering wheel
motion, make sure you grip the steering wheel from the outside. Do not
grip the spokes.
2WD4X4
LOW4X4
HIGH
2WD4X4
LOW4X4
HIGH
Driving
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
11 30A Wiper Motor, Wiper Run/Park Relay Coil,
Wiper Hi/LO Relay Coil, Washer Pump
Relay Coil
12 15A Horn
13 20A Stop Lamps, Center High-mount Stop
Lamp, Trailer Tow Stop Lamp, Speed
Control
14 10A Dome Lamp, Cargo Lamp, Courtesy
Lamps, Running Board Lamps
15 5A Stop Lamp Switch (Logic): Generic
Electronic Module (GEM), Powertrain
Control Module (PCM), Four Wheel
Anti-lock Brake System (4WABS) Module,
Brake Shift Interlock, Cluster and PCM
Keep Alive Memory
16 15A Instrument Cluster, Hi-beam Headlamps
17 — Not Used
18 5A Audio
19 10A Auxiliary Powertrain Control Module
(APCM) (Diesel only), Instrument Cluster,
GEM Module, Overdrive Cancel Switch,
Idle Validation Switch (Diesel only),
Overhead Console, Diesel PCM via Clutch
20 15A Starter Motor Relay Coil, Clutch Switch
21 — Not Used
22 10A Passenger Air Bag Activation/Deactivation
Switch, Blower Motor Relay Coil
23 10A Air Bag Module
24 10A A/C Clutch, Blend Door Actuator, Trailer
Tow Battery Charge Relay Coil, Four
Wheel Anti-Lock Brake System (4WABS),
Turn Signal
25 — Not Used
Roadside emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
26 20A** If equipped with Remote Keyless
Entry-Driver Door Unlock Relay Coil, All
Door Unlock Relay Coil, All Door Lock
Relay Coil, Park Lamp Flash Relay, If not
equipped with Remote Keyless
Entry-Power Door Lock Motors
27 - (Gasoline
only)
30A**
(Diesel only)Gasoline only-Not Used
Diesel only-Injector Driver Module
28 30A** Trailer Tow Electronic Brake Controller
29 20A** Radio
30 -- PCM Power Relay
31 -- Blower Motor Relay
32 -- A/C CASS (Gasoline only), Injector Driver
Module Power Relay (Diesel only)
33 -- Washer Pump Relay
34 -- Windshield Wiper Park/Run Relay
35 -- Windshield Wiper HI/LO Relay
36 -- A/C Clutch Diode
37 -- PCM Diode
38 -- Trailer Tow Backup Lamp Relay
39 -- Trailer Tow Battery Charge Relay
40 -- Electronic Shift On The Fly Relay #1
41 — Electronic Shift On The Fly Relay #2
* Mini Fuses ** Maxi Fuses ***Circuit Breaker
Roadside emergencies
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Working with the engine off
•Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
•Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1 (First).
3. Turn off the engine and remove the key.
4. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
•Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
NOTE:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in
neutral.
2. Block the wheels to prevent the vehicle from moving unexpectedly.
NOTE:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
The cooling fan is automatic and may come on at any time.
Always disconnect the negative terminal of the battery before
working near the fan.
Maintenance and care
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8/6.8L V10 gasoline engines
Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Engine oil dipstick
2. Clutch fluid reservoir (manual transmission)
3. Brake fluid reservoir
4. Power distribution box
5. Power steering fluid reservoir
6. Air filter assembly
7. Engine coolant reservoir
8. Windshield washer fluid reservoir
9. Battery
10. Engine oil filler cap
11. Transmission fluid dipstick (automatic transmission)
910111234
867
5
Maintenance and care
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CLUTCH FLUID (IF EQUIPPED)
Check the clutch fluid level. Refer to the scheduled maintenance guide
for the service interval schedules.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toCapacities and specifications.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
For vehicles equipped with the 6–speed manual transmission,
during normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
For vehicles equipped with the 5–speed manual transmission,
during normal operation, the fluid level in the clutch reservoir will drop
slightly. As this occurs, refill the fluid level to the step in the reservoir.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
Maintenance and care
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LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
F1TZ-19580-B WSL-M2C192-A
Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant
(Dana 135
axles)
1
XY-80W90-QL WSP-M2C197-A
Brake fluid and
clutch fluid (if
equipped)High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Capacities and specifications
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