
Do not put engine coolant in the windshield washer fluid
reservoir. If engine coolant is sprayed onto the windshield, it
could make it difficult to see through the windshield.
When the engine is cool, add a50/50 mixtureof engine coolant and
distilled water to the engine coolant reservoir, until the coolant is at the
ªcold fill levelº or within the ªcold fill rangeº as listed in the engine
coolant reservoir (depending upon application).
²NEVER increase the coolant concentration above 60%.
²NEVER decrease the coolant concentration below 40%.
²Engine coolant concentrations above 60% or below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
Plain water may be added in an emergency, but youmustreplace it with
a 50/50 mixture of engine coolant and distilled water as soon as possible.
Check the coolant level in the reservoir before you drive your vehicle the
next few times (with the engine cool). If necessary, add a50/50
mixtureof engine coolant and distilled water to the engine coolant
reservoir until the coolant level is at the ªcold fill levelº or within the
ªcold fill rangeº as listed on the reservoir (depending upon application).
Have your dealer check the engine cooling system for leaks if you have
to add more than 1.0 liter (1.0 quart) of engine coolant per month.
To avoid scalding hot steam or coolant from being released from
the engine cooling system, never remove the pressure relief cap
from the engine coolant reservoir while the engine is running or hot.
Failure to follow this warning may result in damage to the engine's
cooling system and possible severe personal injury.
If you must remove the pressure relief cap from the engine coolant
reservoir, follow these steps to avoid personal injury:
1. Before you remove the cap, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the cap. Slowly
turn cap counterclockwise until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
Maintenance and care
157

Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes.
Not all coolant recycling processes produce coolant which meets Ford
specification ESE-M97B44-A. Use of a recycled engine coolant which
does not meet the Ford specification may harm engine and cooling
system components.
Always dispose of used automotive fluids in a responsible manner.
Follow your community's regulations and standards for recycling and
disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle's cooling system can hold, refer
toRefill capacitiesin theCapacities and specificationschapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
Severe climates
If you drive in extremely cold climates (less than ±36É C [±34É F]):
²it may be necessary to increase the coolant concentration
above 50%.
²NEVER increase the coolant concentration above 60%.
²increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
²refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
²it is still necessary to maintain the coolant concentration
above 40%.
²NEVER decrease the coolant concentration below 40%.
²decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
Maintenance and care
158

²decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
²refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The ªfail-safeº distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
²the engine coolant temperature
gauge will move to the red (hot)
area.
²the
symbol will illuminate.
²the
symbol will illuminate.
²theService Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
²the engine power will be limited.
²the air conditioning system will be disabled.
Continued operation will increase the engine temperature:
²the engine will completely shut down.
²steering and braking effort will increase.C
H
Maintenance and care
159

Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the Scheduled Maintenance
Guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
Maintenance and care
160

MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery (standard) BXT-59 BXT-59
Battery (heavy duty) BXT-65-650 BXT-65-650
Spark plugs-platinum* AGSF-32P AWSF-22E
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3
Motor
Vehicle
Brake FluidAll Fill to line on
reservoir
Engine
coolant
1Premium
Engine
Coolant4.6L V8 engine with
1 row radiator19.5L (20.6 quarts)
4.6L V8 engine with
2 row radiator21.9L (23.1 quarts)
5.4L V8 engine with
1 row radiator22.6L (23.9 quarts)
5.4L V8 engine with
2 row radiator24.1L (25.5 quarts)
Engine oil
(includes
filter
change)Motorcraft
SAE 5W-30
Super
Premium
Motor OilAll 5.7L (6.0 quarts)
Capacities and specifications
194

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A All 94.6L (25.0 gallons)
Power
steering
fluidMotorcraft
MERCONt
AT FAll Fill to line on
reservoir
Transfer
case fluidMotorcraft
MERCONt
AT F4x4 vehicles 1.9L (2.0 quarts)
2
Transmission
fluid3Motorcraft
MERCONtV
AT FAutomatic 13.1L (13.9 quarts)4
Front axle Motorcraft
SAE 75W-90
Premium
4x4 Front
Axle
Lubricant4x4 vehicles 2.0L (3.7 pints)
Rear axle
5Motorcraft
SAE
75W-140
Synthetic
Rear Axle
LubricantAll 2.6L (5.5 pints)6
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L (4.25 quarts)
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Service refill capacity is determined by filling the transfer case to the
bottom of the filler hole with the vehicle on a level surface.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
Capacities and specifications
195

LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
F1TZ-19580-B WSL-M2C192-A
Brake fluidHigh
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracks.Multi-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESB-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Capacities and specifications
197

Accessory delay ..........................59
Air bag supplemental
restraint system ..........................90
and child safety seats ..............92
description ................................90
disposal ......................................94
driver air bag ............................92
indicator light ........................9,94
operation ...................................92
passenger air bag .....................92
Air cleaner filter ................167,194
Air conditioning ..........................43
Ambulance packages ....................3
Antifreeze
(see Engine coolant) ................154
Anti-lock brake system
(see Brakes) .......................107,108
Anti-theft system
warning light .............................11
Armrests ......................................79
Audio system (see Radio) .........21
Automatic transmission
driving an automatic
overdrive .................................113
fluid, adding ............................161
fluid, checking ........................161
fluid, refill capacities ..............194
fluid, specification ..................199
Auxiliary power point .................20
Axle
lubricant specifications ...197,199
refill capacities ........................194
traction lok ..............................110
Battery .......................................165
acid, treating emergencies .....165
charging system
warning light .............................11
jumping a disabled battery ....142
maintenance-free ....................165
replacement, specifications ...194
servicing ..................................165
voltage gauge ............................15Bed extender ..............................62
Belt minder .................................86
Brakes ........................................107
anti-lock ............................107,108
anti-lock brake system
(ABS) warning light ..........10,108
brake warning light ..................10
fluid, checking and adding ....153
fluid, refill capacities ..............194
fluid, specifications ..........197,199
lubricant specifications ...197,199
parking ....................................109
pedals (see Power
adjustable foot pedals) ............19
shift interlock ..........................112
Break-in period .............................3
Capacities for refilling fluids ....194
Cassette tape player ...................29
CD changer .................................39
Certification Label ....................201
Child safety restraints ................95
child safety belts ......................95
Child safety seats ........................96
attaching with tether straps ..101
in front seat ..............................97
in rear seat .........................97,100
Cleaning your vehicle ...............188
engine compartment ..............191
exterior .............................189,190
exterior lamps .........................191
instrument panel ....................192
instrument panel lens ............192
interior .....................................192
plastic parts ............................191
safety belts ..............................193
washing ....................................189
waxing .....................................190
wheels ......................................190
wiper blades ............................192
Climate control (see Air
conditioning or Heating) ............43
Clock .......................................29,38
Index
216