2001 FORD EXPLORER fuel cap

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
Observe the following guidelines when handling automotive fuel:
²Extinguish all smoking materials
and any open flames before
fueling your vehicle.
²Always turn off the vehicle before
fueling.
²Automotive fuels can be harmful
or fatal if swallowed. Fuel such as
gasoline is highly toxic and if
swallowed can cause death or
permanent injury. If fuel is
swallowed, call a physician immediately, even if no symptoms are
immediately apparent. The toxic effects of fuel may not be visible for
hours.
Maintenance and care
234

Many of the world's automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto Makers' Choiceylogo.
Cleaner air
Ford endorses the use of reformulated ªcleaner-burningº gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªCheck Engineº indicator may come on. For more information on
the ªCheck Engineº indicator, refer to theInstrumentationchapter.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2.
Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
Maintenance and care
237

If the ªService Engine Soon/Check Engineº indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend taking
fuel economy measurements during the first 1 600 km (1 000 miles) of
driving (engine break-in period). You will get a more accurate
measurement after 3 000 km±5 000 km (2 000 miles-3 000 miles).
Maintenance and care
238

Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill Capacities
section of theCapacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow no more than 2 automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
²Use a known quality gasoline, preferably a national brand.
²Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
²Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
Maintenance and care
239

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 5.0L V8 engine
Air filter element FA-1658 FA-1658
Fuel filter FG-986B FG-986B
Battery BXT-65-650 BXT-65-650
Oil filter FL-1A FL-820S
PCV valve EV-225 EV-152
Spark plugs* AGSF-22PP** AWSF-32EE
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil5.0L 4.7L
(5.0 quarts)
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 4.7L
(5.0 quarts)
Fuel tank N/A All 87.1L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir or
dipstick
Capacities and specifications
255

LUBRICANT SPECIFICATIONS
ItemFord Part Name
or equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates and
rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat tracksMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidHigh
Perfromance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant
1Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-10-c)ESE-M97B44-A
Engine oil
5.0L V8Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSPWSS-M2C153-H
with API
Certification
Mark
Engine oil
4.0L SOHC V6MotorcraftSAE
5W-30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C153-G
with API
Certification
Mark
Lock cylindersMotorcraft
penetrating and
lock lubricantMotorcraft XL-1 none
Automatic
transmission
2Motorcraft
MERCONtVATFXT-5-QM MERCONtV
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Capacities and specifications
258

ENGINE DATA
Engine4.0L SOHC V6
engine5.0L V8 engine
Cubic inches 245 302
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.15:1
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XL Model mm
(in.)
(1) Overall length 4 813 (189.5)
(2) Overall width 1 832 (72.1)
(3) Maximum height 1 817 (71.5)
(4) Wheelbase 2 889 (113.7)
(5) Front track 1 547 (60.9)
(5) Rear track 1 554 (61.2)
* Height includes roof rack and P255 tire
Capacities and specifications
260

E
Emergencies, roadside
jump-starting ..........................199
Emission control system ..........242
Engine ........................................260
check engine/service engine
soon light ....................................8
cleaning ...................................250
coolant .....................................216
idle speed control ...................225
lubrication
specifications ..................258, 260
refill capacities ........................255
service points ..................209±210
starting after a collision .........186
Engine block heater .................154
Engine oil ..................................210
checking and adding ..............210
dipstick ....................................210
filter, specifications ........213, 255
recommendations ...................213
refill capacities ........................255
specifications ..................258, 260
Exhaust fumes ..........................155
F
Floor mats .................................107
Fluid capacities .........................255
Foglamps .....................................22
Four-Wheel Drive vehicles...12, 167
control trac .......................34, 168
description ......................168±169
driving off road ...............170, 173
electronic shift ..........................34
preparing to drive your
vehicle .....................................161Fuel ............................................234
calculating fuel economy...18, 238
cap .......................................9, 237
capacity ...................................255
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................234, 237, 239
filter, specifications ........238, 255
fuel pump shut-off switch .....186
gauge .........................................16
improving fuel economy ........238
octane rating ...................236, 260
quality ......................................236
running out of fuel .................237
safety information relating to
automotive fuels .....................234
Fuses ..................................187, 189
G
Garage door opener ..............92, 96
Gas cap (see Fuel cap) ........9, 237
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................13
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................14
engine oil pressure gauge ........16
fuel gauge ..................................16
odometer ...................................15
speedometer .............................14
tachometer ................................15
trip odometer ............................15
GAWR (Gross Axle Weight
Rating) .......................................176
calculating ...............................178
Index
278