Change your engine oil and filter according to the appropriate schedule
listed in the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbersin theCapacities and
specificationschapter.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Loosen the clamp that secures
the two halves of the air filter
housing together.
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element
from the housing.
Maintenance and care
149
Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
WINDSHIELD WASHER FLUID
Checking and adding washer fluid
Check the washer fluid whenever
you stop for fuel. The reservoir is
highlighted with a
symbol.
If the level is low, add enough fluid
to fill the reservoir. In very cold
weather, do not fill the reservoir all
the way.
Only use a washer fluid that meets Ford specifications. Refer to
Lubricant specificationsin theCapacities and specificationschapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle's paint finish, wiper blades or washer system.
Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling
system components.
ENGINE COOLANT
Checking engine coolant
Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly.A
50/50 mixture of coolant and water provides the following:
²freeze protection down to -36É C (-34É F).
²boiling protection up to 129É C (265É F).
²protection against rust and other forms of corrosion.
Maintenance and care
151
MOTORCRAFT PART NUMBERS
Component* 4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Air filter
elementFA-1634 FA-1634 FA-1634 FA-1634
Battery
(standard)BXT-59 BXT-59 BXT-59 BXT-65-650
Battery
(optional)BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750
Battery
(auxiliary)BH-65DC BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872 FG-872
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
PCV valve EV-251 EV-233 EV-233 EV-233
Spark plugs** AGSF-
34EE***AWSF-
32PP****AWSF-22W AWSF-22W
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
***If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2 and 3 have a ªEGº suffix. Cylinders No.
4, 5 and 6 have a ªEº suffix. If a spark plug needs to be replaced, use
only spark plugs with the service part number suffix letter9EE9as shown
on the engine decal.
**** If a spark plug is removed for inspection, it must be reinstalled in
the same cylinder. Cylinders No. 1, 2, 3 and 4 have a ªPGº suffix.
Cylinders No. 5, 6, 7 and 8 have a ªPº suffix. If a spark plug needs to be
replaced, use only spark plugs with the service part number suffix letter
as shown on the engine decal.
Capacities and specifications
192
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
oil-gasoline
engine (includes
filter change)Motorcraft SAE
5W-20 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine oil-diesel
engine (includes
filter change)Refer to the7.3L Power Stroke Direct Injection
Turbo Diesel Owner's Guide Supplement.
Engine
coolant-gasoline
engine
1
Premium Engine
Coolant4.2L V6 engine 22.0L
(23.3 quarts)
4.2L V6 engine
with aux rear
heat24.0L
(25.4 quarts)
4.6L V8 engine 23.7L
(25.0 quarts)
4.6L V8 engine
with aux rear
heat25.7L
(27.2 quarts)
5.4L V8 engine 27.4L
(29.0 quarts)
5.4L V8 engine
with aux rear
heat29.4L
(31.0 quarts)
6.8L V10 engine 29.0L
(30.6 quarts)
6.8L V10 engine
with aux rear
heat31.0L
(32.8 quarts)
Engine
coolant-diesel
engineRefer to the7.3L Power Stroke Direct Injection
Turbo Diesel Owner's Guide Supplement.
1
Capacities and specifications
193
Item Ford part
nameFord part
numberFord
specification
Engine
oil-gasoline
engineMotorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner's Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R100)
1
Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
tranmission
(4R70W)
1
Motorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Parking brake
assembly
(E-Super Duty)Motorcraft
MERCONt
Automatic
Transmission
FluidXT-2-QDX MERCONt
Ford
conventional and
Traction-Lok
axles (E-150)
2
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantF1TZ-19580-B WSL-M2C192-A
Capacities and specifications
197
ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-
6-5-4-81-3-7-2-
6-5-4-81-6-5-10-2-
7-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS EDIS Coil on plug Coil on plug
Compression
ratio9.3:1 9.37:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine information.
VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 054.8 mm
(80.9 in)2 118.4 mm
(83.4 in)2 136.1 mm
(84.1 in)
(2) Track front/rear 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)
(3) Overall width
(excluding mirrors)2 014.2 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 379.7 mm (211.8 in) Supervan,
5 892.8 mm (232.0 in)
Capacities and specifications
199
wheels ......................................189
windows ..................................191
wiper blades ............................190
Climate control (see Air
conditioning or Heating) ............19
Clock ................................30, 37, 46
Compass, electronic ....................57
calibration .................................59
set zone adjustment .................58
Console
overhead ....................................56
Controls
power seat .................................67
Coolant
checking and adding ..............151
refill capacities ................155, 193
specifications ..................196, 199
Cruise control
(see Speed control) ....................50
Customer Assistance ................121
Ford accessories
for your vehicle ......................210
Ford Extended
Service Plan ............................203
Getting assistance outside
the U.S. and Canada ..............209
Getting roadside assistance ...121
Getting the
service you need ....................203
Ordering additional
owner's literature ...................214
The Dispute
Settlement Board ...................206
Utilizing the Mediation/
Arbitration Program ...............209D
Daytime running lamps
(see Lamps) ................................18
Dipstick
automatic
transmission fluid ...................158
engine oil .................................146
Doors
lubricant specifications ..........196
Driveline universal joint
and slip yoke .............................160
Driving under special
conditions
through water .........................120
E
Emergencies, roadside
jump-starting ..........................138
Emission control system ..........180
Engine ........................................199
check engine/
service engine soon light .........10
cleaning ...................................189
coolant .....................................151
diesel ...........................................5
fail-safe coolant ......................156
idle speed control ...................161
lubrication
specifications ..................196, 199
refill capacities ........................193
service points ..........................146
starting after a collision .........122
Engine block heater .................100
Engine oil ..................................146
checking and adding ..............146
dipstick ....................................146
filter, specifications ........148, 192
Index
217
recommendations ...................148
refill capacities ........................193
specifications ..................196, 199
Exhaust fumes ..........................101
F
Fail safe cooling ........................156
Fluid capacities .........................193
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................105
Fuel ............................................172
calculating fuel economy .......177
cap ...........................................176
capacity ...................................193
choosing the right fuel ...........174
comparisons with EPA fuel
economy estimates .................180
detergent in fuel .....................175
filling your vehicle
with fuel ..................172, 176±177
filter, specifications ........176, 192
fuel pump shut-off switch .....122
gauge .........................................15
improving fuel economy ........177
octane rating ...................174, 199
quality ......................................175
running out of fuel .................175
safety information relating to
automotive fuels .....................172
Fuses ..................................124±125
G
Garage door opener ....................56
Gas cap (see Fuel cap) ............176
Gas mileage
(see Fuel economy) .................177Gauges .........................................14
battery voltage gauge ...............16
engine coolant
temperature gauge ...................15
engine oil pressure gauge ........16
fuel gauge ..................................15
odometer ...................................16
speedometer .............................14
trip odometer ............................17
GAWR
(Gross Axle Weight Rating) .....109
calculating ...............................111
definition .................................109
driving with a heavy load ......109
location ....................................109
GVWR (Gross
Vehicle Weight Rating) .............109
calculating .......................109, 111
definition .................................109
driving with a heavy load ......109
location ....................................109
H
Hazard flashers .........................122
Headlamps ...................................18
aiming ......................................187
bulb specifications ..................186
daytime running lights .............18
flash to pass ..............................19
high beam ...........................13, 18
replacing bulbs ...............182±183
turning on and off ....................18
warning chime ..........................14
Heating ........................................19
auxiliary heater and air
conditioner ................................25
heater only system ...................19
heating and air conditioning
system .......................................21
Index
218