government emission standards. The OBD II system also assists the
service technician in properly servicing your vehicle.
TheService Engine Soonindicator light illuminates when the ignition is
first turned to the ON position to check the bulb. If it comes on after the
engine is started, one of the engine's emission control systems may be
malfunctioning. The light may illuminate without a driveability concern
being noted. The vehicle will usually be drivable and will not require
towing.
What you should do if the Service Engine Soon light illuminates
Light turns on solid:
This means that the OBD II system has detected a malfunction.
Temporary malfunctions may cause yourService Engine Soonlight to
illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the gas cap. After three driving cycles
without these or any other temporary malfunctions present, theService
Engine Soonlight should turn off. (A driving cycle consists of a cold
engine startup followed by mixed city/highway driving.) No additional
vehicle service is required.
If theService Engine Soonlight remains on, have your vehicle serviced
at the first available opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
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The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
²Place approved fuel container on the ground.
²DO NOT fill a fuel container while it is in the vehicle.
²Keep the fuel pump nozzle in contact with the fuel container while
filling.
²DO NOT use a device that would hold the fuel pump handle in the fill
position.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
ªRegularº unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as ªRegularº that
are sold with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
87(R+M)/2 METHOD
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Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of ªRegularº unleaded
gasoline. ªPremiumº unleaded gasoline is not recommended (particularly
in the United States) because it may cause these problems to become
more pronounced. If the problems persist, see your dealer or a qualified
service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world's automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto Makers' Choiceylogo.
Cleaner air
Ford endorses the use of reformulated ªcleaner-burningº gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªService Engine Soonº indicator may come on. For more
information on the ªService Engine Soonº indicator, refer to the
Instrumentationchapter.
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ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km±5 000 km (2 000 miles-3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill Capacities
section of theCapacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow no more than 2 automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
²Use a known quality gasoline, preferably a national brand.
²Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
²Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
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ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-
6-5-4-81-3-7-2-
6-5-4-81-6-5-10-2-
7-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS EDIS Coil on plug Coil on plug
Compression
ratio9.3:1 9.37:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine information.
VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 054.8 mm
(80.9 in)2 118.4 mm
(83.4 in)2 136.1 mm
(84.1 in)
(2) Track front/rear 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)
(3) Overall width
(excluding mirrors)2 014.2 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 379.7 mm (211.8 in) Supervan,
5 892.8 mm (232.0 in)
Capacities and specifications
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recommendations ...................148
refill capacities ........................193
specifications ..................196, 199
Exhaust fumes ..........................101
F
Fail safe cooling ........................156
Fluid capacities .........................193
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................105
Fuel ............................................172
calculating fuel economy .......177
cap ...........................................176
capacity ...................................193
choosing the right fuel ...........174
comparisons with EPA fuel
economy estimates .................180
detergent in fuel .....................175
filling your vehicle
with fuel ..................172, 176±177
filter, specifications ........176, 192
fuel pump shut-off switch .....122
gauge .........................................15
improving fuel economy ........177
octane rating ...................174, 199
quality ......................................175
running out of fuel .................175
safety information relating to
automotive fuels .....................172
Fuses ..................................124±125
G
Garage door opener ....................56
Gas cap (see Fuel cap) ............176
Gas mileage
(see Fuel economy) .................177Gauges .........................................14
battery voltage gauge ...............16
engine coolant
temperature gauge ...................15
engine oil pressure gauge ........16
fuel gauge ..................................15
odometer ...................................16
speedometer .............................14
trip odometer ............................17
GAWR
(Gross Axle Weight Rating) .....109
calculating ...............................111
definition .................................109
driving with a heavy load ......109
location ....................................109
GVWR (Gross
Vehicle Weight Rating) .............109
calculating .......................109, 111
definition .................................109
driving with a heavy load ......109
location ....................................109
H
Hazard flashers .........................122
Headlamps ...................................18
aiming ......................................187
bulb specifications ..................186
daytime running lights .............18
flash to pass ..............................19
high beam ...........................13, 18
replacing bulbs ...............182±183
turning on and off ....................18
warning chime ..........................14
Heating ........................................19
auxiliary heater and air
conditioner ................................25
heater only system ...................19
heating and air conditioning
system .......................................21
Index
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Hood ..........................................145
I
Ignition .................................49, 199
Infant seats (see Safety seats) ..89
Inspection/maintenance
(I/M) testing ..............................181
Instrument panel
cleaning ...................................190
cluster ................................10, 191
lighting up
panel and interior .....................19
location of components ............10
J
Jack ............................................131
positioning ...............................131
storage .....................................131
Jump-starting your vehicle ......138
K
Keys
key in ignition chime ...............14
positions of the ignition ...........49
L
Lamps
bulb replacement
specifications chart ................186
cargo lamps ...............................19
daytime running light ...............18
headlamps .................................18
headlamps, flash to pass ..........19
instrument panel, dimming .....19
interior lamps .....................59±60
replacing bulbs ...............182±186Lane change indicator
(see Turn signal) ........................50
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....10, 102
brake ..........................................10
charging system ........................12
check coolant ............................13
engine oil pressure ...................13
high beam .................................13
safety belt .................................12
service engine soon ..................10
turn signal indicator .................13
Load limits .................................109
GAWR ......................................109
GVWR ......................................109
trailer towing ..........................109
Loading instructions .................111
Lubricant specifications ...196, 199
Lumbar support, seats ...............68
M
Mirrors
fold away ...................................62
side view mirrors (power) .......61
Motorcraft parts ................176, 192
O
Octane rating ............................174
Odometer .....................................16
Oil (see Engine oil) ..................146
Overdrive .....................................55
Index
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Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Engine oil capacity-gasoline
engine (includes filter change)5.7L (6.0 quarts). Use Motorcraft SAE
5W-20 Super Premium Motor Oil, Ford
specification WSS-M2C153-H.
Engine oil capacity-diesel
engineRefer to the7.3 Liter Power Stroke
Direct Injection Turbo Diesel
Owner's Guide Supplement.
Tire size and pressure Refer to the Certification Label on
driver's door panel.
Hood release Pull handle under the left side of the
instrument panel.
Coolant capacity-
gasoline engine
1Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Coolant capacity-
diesel engine
1Refer to the7.3 Liter Power Stroke
Direct Injection Turbo Diesel
Owner's Guide Supplement.
Power steering fluid capacity Fill to line on reservoir. Use Motorcraft
MERCONtAT F.
Automatic transmission fluid
capacity-4R70W
213.1L (13.9 quarts). Use Motorcraft
MERCONtV ATF.3
Automatic transmission fluid
capacity-4R100 except
E-Super Duty
2
15.0L (15.9 quarts). Use Motorcraft
MERCONtAT F.3
Automatic transmission fluid
capacity-4R100 E-Super Duty215.5L (16.4 quarts). Use Motorcraft
MERCONtAT F.3
Windshield washer fluid 4.0L (4.2 quarts). Use Ultra-Clear
Windshield Washer Concentrate.
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
Filling station information
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