Page 116 of 330
Engine
Fuel feed system
Marea-Marea Weekend
2000 range ©
THROTTLE CASING
Removing-refitting
- Remove the battery from the engine com
partment, then proceed as described below;
1. Remove the engine oil filler cap (1), then
undo the fixing nuts (2) and remove the
sound insulation cover (3).
2. Disconnect the vacuum intake pipe (1)
from the vacuum unit acting on the retain
ing band. Also disconnect the pipe (2)
connected to the vacuum reservoir.
3. Undo the bolts fixing the connector pipe
between the throttle casing and the hose
connected to the intercooler.
4. Disconnect the oil vapour recovery pipe
from the tappet cover, acting on the re
taining band.
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Page 119 of 330
Marea- Marea Weekend 9
2000 range ©
Engine
Fuel feed system
Open the band (1) retaining the oil vapour
recovery pipe, then undo the bolts (2) fix
ing the E.G.R. valve heat exchanger
mounting bracket.
Undo the nut (1), located under the ther
mostat, fixing the heat exchanger.
Disconnect the band (1) retaining the cool
ant pipe for the heat exchanger.
Undo the bolts shown in the diagram and
remove the thermostat to allow the subse
quent extraction of the heat exchanger.
Remove the heat exchanger from the en
gine compartment.
Copyright by Fiat Auto VK01 - Update ,f 33
Page 122 of 330
Engine
Fuel feed system
Marea- Marea Weekend @ ™
2000 range ©
PRESSURE REGULATOR
NOTE During the operations of removing-
refitting the pressure regulator, work
in extremely clean conditions.
Removing
- If the vehicle is equipped with a shield un
der the engine, remove it.
1. Remove the engine oil filler plug (1), then
undo the fixing nuts (2) and remove the
sound insulation cover (3).
2. Undo the bolts (1) fixing the retaining
bands for the injector wiring.
Disconnect the electrical connectors (2) for
the injectors and place the wiring to the
side.
- Release the injection cable loom from the
retaining bands.
3. Undo the nuts (1) fixing the fuel return
manifold pipe (2) to the intake manifold.
Place the fuel return manifold pipe to the
side.
4. Disconnect the electrical connector (1) for
the pressure regulator, then undo the bolts
(2) fixing the regulator to the pump.
36 Print n° 506.763/25
Page 129 of 330
Auxiliary Units
Climate control
50
SPECIFICATIONS
TABLE SHOWING QUANTITIES OF OIL AND GAS FOR CLIMATE CONTROL SYSTEM
The table below summarizes the types of oil and the quantities of oil and coolant.
ENGINE TYPE COMPRESSOR TYPE OF
OIL
QUANTITY
OF OIL (cm3)
QUANTITY
OF GAS (g)
1596 16V HR V5 UNICON RL
488 265 600 ± 25
1998 20V SD6V12 SP10 135 600 ± 25
1910 JTD SD 7V16 SP10 135 600 ± 25
FOR ANYTHNING NOT DEALT WITH,
REFER TO THE BASIC MANUAL, ASSEMBLY 50.
Marea-Marea Weekend
2000 range ©
4 Print n' 506.763/23
Page 144 of 330

Electrical equipment
Instrument panel
Marea-Marea Weekend
2000 range ©
55.
INSTRUMENT PANEL (excluding C.A.)
3 4 56789 10 11 12
21 20 1918 17 24 16 15 14 13 23 22
Front side
1. Fuel level gauge
2. Fuel reserve warning light
3. Speedometer
4. ABS failure warning light
5. Brake pad wear warning light
6. Left direction indicator warning light
7. Side lights warning light
8. Right direction indicator warning light
9. Main beam warning light
10. Low brake fluid level and handbrake ap-
plied/EBD system failure warning light
11. Rev counter
12. Engine coolant temperature gauge
13. Air Bag fault warning light
14. Brake light failure warning light
15. Doors open warning ilght
16. Trip counter/mileometer/outdoor tempera
ture gauge
17. Low engine oil pressure warning light
18. Generator warning light
19 Injection system failure warning light
20. FIAT CODE system warning light
21. Heater plugs warning light
22. Seat belt warning light
23. Water in diesel filter warning light
24. EOBD warning light
14 Print rf 506.763/23
Page 145 of 330

Marea- Marea Weekend
2000 range ©
Electrical equipment
Control module
55.
Wiring diagram
.mrmmmL 18 3 4 5 6 7 8 9 10 U 1213 1415161718 |TTTTrTrrrrTTTTT1.TTTTT1pmL 18 3 4 5 6 7 8 9 10 11 121314151617181920213223248586
n ti
O Mill
(*) JTD
A. Battery recharging warning light
B. Low engine oil pressure warning light
C. Left direction indicator warning light
D. Right direction indicator warning light
E. Side lights warning light
F. Instrument panel symbol lighting
G. Main beam warning light
H. Air Bag fault warning light
I. ABS failure warning light
J. Fuel reserve warning light
K. Fuel level gauge
L. FIAT CODE system warning light
M. Injection system failure warning light
M1. EOBD warning light
N. Water in diesel filter warning light
O. Heater plugs warning light
(**) TD 75 BHP
P. Seat belt warning light
Q. Brake pad wear warning light
R. Low brake fluid/handbrake on/EBD sys
tem failure warning light
S. Brake light electronic control module
T. Brake light failure warning light
U. Doors open warning ilght
V. Speedometer
W. Rev counter
X. Engine coolant temperature gauge
Y. Electronic module
Z. Milometer - trip meter/outside tempera
ture gauge
Z1 Odometer reset button
* Short-circuit plugs
Copyright by Fiat Auto 15
Page 146 of 330

Electrical equipment
Instrument panel
Marea- Marea Weekend
2000 range ©
55.
Rear side (the connector sockets are shown)
Connector A (on front lead) Connector B (on facia lead)
Pin no. Cable colour Circuit involved
1 BV EBD system failure
2 BN Brake fluid level
3 BR Brake pad wear
4 CL Heater plugs (JTD)
5 MN FIAT CODE
6 LN Injection system failure (JTD)
7 HN Battery recharging
8 HG Engine oil minimum pressure
9 LN EOBD (petrol only)
10 RV ABS fault
11 GN Reserve signal (petrol only)
12 VB Speedometer signal
13 AG +30 battery
14 CN Speedometer generator power supply
15 HB engine coolant temperature
16 HL Outdoor temperature signal
17S HM Speedometer signal
18 L Rev counter signal
(*) not connected in this version
Pin no. Cable colour Circuit involved
1 RG Left brake light failure
2 RV Brake light switch
3 RV Brake light switch
4 C Air Bag system fault
5 GV Water in diesel filter (JTD)
6 M Seat belt
7 -N.C.
8 A Left turn signal
9 AN Right turn signal
10 -N.C.
11 GN Side lights
12 LB Main beam headlamps
13 BN Handbrake on
14 RN Right brake light failure
15 H Doors open
16 CN Boot open
17S -N.C.
18 GR Instrument panel light
19 N Lighting earth
20 HG Fuel level
21 GL Outdoor temperature display
22 R +15 from ignition
23 N electronic earth
24 -speedometer signal (*)
25 VN Speedometer signal
26 -speedometer signal (*)
16 Print n° 506.763/23
Page 148 of 330

Electrical equipment
Control module
Marea- Marea Weekend
2000 range ©
55.
Rear side (the connector sockets are shown)
Connector A Connector B
N° Cable
colour Circuit involved
1 HN Generator (G)
2 BN Brake fluid level (J)
3 -Injection system failure (*)
4 AG +30
5 LN EOBD (E)
6 -Not connected
7 -Turbocharging (N)
8 BR Brake pad wear (K)
9 MN Fiat Code (L)
10 -Heater plugs (*)
11 -Not connected
12 HG Minimum oil pressure (H)
13 HM Speedometer signal
14 HL Outside temperature signal
15 CN Speedometer module supply
16 L Rev counter signal
17 HB Coolant temperature gauge
18 -Not connected
19 RV ABS failure (M)
20 -Trailer lights (*)
N° Cable
colour Circuit involved
1 LB Main beam headlamps (D)
2 GR Instrument panel light
3 GN Side lights (C)
4 -Not connected
5 BN Handbrake (J)
6 M Seat belt (I)
7 N Earth
8 -Speedometer signal (*)
9 VB Speedometer signal
10 A Left turn signal
11 AN Right turn signal
12 -Not connected
13 CA Automatic transmission (A)
14 N Earth (electronic)
15 GL Outside temperature switch
16 HG Fuel level
17 R + 15
18 C Air Bag failure (B)
19 GN Fuel reserve
20 -Speedometer signal
(*) not used
18 Print n° 506.763/23