Engine
Fuel feed system
Marea- Marea Weekend @ ™
2000 range ©
PRESSURE REGULATOR
NOTE During the operations of removing-
refitting the pressure regulator, work
in extremely clean conditions.
Removing
- If the vehicle is equipped with a shield un
der the engine, remove it.
1. Remove the engine oil filler plug (1), then
undo the fixing nuts (2) and remove the
sound insulation cover (3).
2. Undo the bolts (1) fixing the retaining
bands for the injector wiring.
Disconnect the electrical connectors (2) for
the injectors and place the wiring to the
side.
- Release the injection cable loom from the
retaining bands.
3. Undo the nuts (1) fixing the fuel return
manifold pipe (2) to the intake manifold.
Place the fuel return manifold pipe to the
side.
4. Disconnect the electrical connector (1) for
the pressure regulator, then undo the bolts
(2) fixing the regulator to the pump.
36 Print n° 506.763/25
Marea-Marea Weekend H nD Engine
2000 range (Q) Fuel feed system
10.
1. Grip the outer casing of the regulator, partly
extract it and, at the same time, rotate it so
that the fins (1) which contain the open
ings for the fixing bolts are positioned hori
zontally.
NOTA Do not grip the pressure regulator by
the electrical connector.
Insert the blades of two screwdrivers by the
fins (1) and very carefully extract the pressure
regulator.
NOTE Do not use a screwdriver or other
tools in the seal areas between the
regulator and the pressure pump.
2. Pressure regulator
1. High pressure seal (black or green)
2. Anti-extrusion seal (white)
3. Low pressure seal (black)
NOTE // the high pressure seal accidentally
remains inside the pump casing, turn
the ignition key to the ON position
(engine switched off); this will op
erate the pump shaft and a small
amount of fuel and the seal will come
out.
NOTE Do not, under any circumstances, use any tools for extracting the high pressure seal and this
could damage the inner surface of the pump.
Refitting
- Suction off any impurities present inside the pump casing.
- Check the condition of the three seals and make sure they are correctly positioned before fitting.
- Slightly lubricate the outer surface of the three seals using vaseline. Do not, under any circumstances,
lubricate the other surfaces of the pressure regulator.
- Insert the pressure regulator in its housing on the pump, pressing gently and, at the same time, rotating
the regulator until it is is contact with the surface of the pump.
NOTE Do not, under any circumstances, use a hammer or other tools when fitting the pressure regula
tor.
- Fit the two bolts fixing the pressure regulator to the pump acsing. and tighten them to a torque of
0.9±0.1 daNm.
- Reconnect the electrical connector and complete the refitting of the remaining components reversing the
order of the operations carried out for the removal.
Copyright by Fiat Auto |& yt-01 - Update 37
Electrical equipment
Junction unit
Marea-Marea Weekend
2000 range ©
55.
Junction unit
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Front view of control unit
and location of fuses
The connectors cannot
be connected incor
rectly as each has its
own unique shape. The
letters identifying the
connectors are the same
as those used in the
wiring diagrams .
NOTE connectors A, C and D: are connected to the front lead.
connectors B,F, I, J and H are connected to the facia lead
connectors E and G are connected to the rear lead
Rear view of control unit
and location of relays.
E1. Switch discharge relay for
starting (30A)
E2. Horn relay (20A)
E3. Heated rear windscreen relay
(30A)
4 Print n° 506.763/23
Marea-Marea Weekend
2000 range Q
DESCRIPTION OF WIRING AND CONNECTORS
CONNECTOR A
N.
No.
Wiring
colour Circuit involved
1 R Supply (+30) from fuse box
2 BR Supply (+30) from fuse box
CONNECTOR c
N. No.
Wiring colour Circuit involved
1 RN Car interior fan power supply (with
air conditioner), air conditioner
control unit
2 MB Fuel pump control, inertia switch
3 AN Car interior fan power supply (only heater), air conditioner control unit
4 H Right dipped beam headlamp
5 HN Left dipped beam, headllamp en
ablement
6 VN Left main beam
7 V Right main beam
CONNECTOR E
N.
No.
Wiring colour Circuit involved
1 RN Right brake light
2 GR Rear view mirror control light
3 RG Left brake light
4 MN Rear window power supply
5 MB Fuel pump, inertia switch
6 -N.C.
7 AN Left rear turn signal
8 -N.C.
9 GR Right rear side light (without check
panel)
10 HL Left number plate light (without
check panel)
11 -N.C.
12 RG N.C.
13 RN N.C.
14 R Supplementary brake light
Electrical system
Junction unit
55.
CONNECTOR B
N. No.
Wiring
colour Circuit involved
1 R Power supply to electric windows, door lock, service control unit, main beam relay, fog lamp, sun-roof, heated seats, cigar lighter
CONNECTOR D
N.
No.
Wiring colour Circuit involved
1 G Left headlamp alignment
2 G Right headlamp alignment
3 G Headlamp alignment control
4 AN Front and left side turn signal
5 AR Alarm control unit power supply
6 HB Right headlamp alignment power
supply
7 H Left headlamp alignment power
supply
8 H Headlamp alignment control
9 B Reversing light control
10 Z Horns.
11 Z Horns.
12 -N.C.
13 GV Right front side light
14 AR Brake light power supply
15 A Front and right side turn signal
16 GL Left front side light
17S -N.C.
18 RN Brake light control
CONNECTOR F
N.
No.
Wiring colour Circuit involved
1 HR Dipped beam control
2 -N.C.
3 LR Main beam control
4 -N.C.
5 G Side light power supply from ignition
Copyright by Fiat Auto 5
Electrical system
Junction unit
Marea- Marea Weekend
2000 range ©
55. 55.
DESCRIPTION OF WIRING AND CONNECTORS (cont)
CONNECTOR G
N.
No.
Wiring
colour Circuit involved
1 HB Right number plate light (without check panel)
2 -N.C.
3 AR Rear view mirror power supply
4 -N.C.
5 A Right rear turn signal
6 BN Left reversing light (only Marea)
7 B Right reversing light
8 GN Left rear side light (without check panel)
9 RG Rear courtesy light power supply (left for Marea Weekend)
10 RN Remote control receiver power supply
11 RN Front courtesy light power supply
12 RN Right rear courtesy light power supply (Marea Weekend)
CONNECTOR 1
N. No. Wiring
colour Circuit involved
1 AN Hazard warning light power supply
2 CB + 15 power supply from ignition
3 -N.C.
4 CB Stalk unit power supply
5 C Power supply, windscreen wiper
6 N Earth
7 LN Horn signal
8 AG + 15 power supply from ignition (start-up excluded)
9 AB Hazard warning light power supply
10 AB Hazard warning lights and instrument panel power supply (from January 2001)
11 AB Hazard warning light power supply
12 AR Turn signal power supply
13 R Instrument panel power supply
14 -N.C.
CONNECTOR H
N.
No.
Wiring
colour Circuit involved
1 AN Right turn signal warning light
2 C Power supply, door lock, radio
3 AN Right turn signal control
4 RN Right brake light (versions with Check Panel)
5 A Left turn signal control
6 A Left turn signal control
7 A Left turn signal warning light
8 AN Right turn signal control
9 RV Brake light control (versions with
Check Panel)
10 MN Mirror demister control
CONNECTOR J
N.
No.
Wiring colour Circuit involved
1 RG Left brake light (versions with check
panel)
2 AG Alarm and instrument panel power
supply (to December 2000)
3 GN Side light warning light, switch panel lighting, automatic transmission control lighting
4 BC Rear window control
5 R Power supply, radio
6 LB Main beam warning light
7 RV Radio phone power supply
8 -N.C.
9 R Radio power supply
10 GN Radio lighting
11 GN Instrument lighting dimmer
12 GN Cigar lighter lighting
6 Publication no. 506. 763/24
Electrical system
Protection and security devices
Marea-Marea Weekend
2000 range Q
55.
SUPPLEMENTARY FUSEBOX
Many shunt fuses are found under the facia
just above the junction control unit
The fuses are grouped in two special multiple
connectors, one for the front wiring the other
for the facia wiring, according to a pre-set
position and located as shown in the figure:
3A: front wiring
Fuse Protected circuit Amp
- F1 Fuse protecting ignition activated services (15/54) 7.5
- F2 Fuse protecting headlamp washers 20
- F3 Fuse protecting injection and CODE, fan 7.5
- F4 Fuse protecting ABS 10
- F5 Fuse protecting compressor and air conditioner 7.5
- F6 Fuse protecting injection memory and CODE, fan 7.5
3D: facia wiring
Fuse Protected circuit Amp
- F1 Fuse protecting ignition activated services (INT) 7.5
- F2 Fuse protecting foglamps 15
- F3 Fuse protecting rear electric windows 25
- F4 Fuse protecting front electric windows 25
- F5 Fuse protecting sunroof, seats, cigarette lighter 30
- F6 Fuse protecting airbag 10
8 Publication no. 506.763/24
Marea- Marea Weekend
2000 range ©
Electrical equipment
Control module
55.
The vehicle is fitted with numerous electronic
control units which have autodiagnostic func
tions.
When these control units are connected to di
agnostic equipment (Examiner or other in
struments) it is possible to read the autodiag
nostic information (parameters, errors) or carry
out active diagnosis.
On the version with EOBD (European On
Board Diagnosis) which conforms to Directive
98/69/CE (EURO 3), there is not an indi
vidual diagnostic socket for each control
unit, but a single.- standardized 16-way
diagnostic socket, on the left hand side of
the dashboard, under the junction unit.
The diagnostic equipment (Examiner or other instruments) is connected to it using a special adaptor
known as "MPX 97". Using this adapator it is possible to select the system the autodiagnosis is going to
be carried out on.
Pin- out View of connector, cable entry side
Pin System
1 ABS
2 N.C.
3 Air Bag
4 Power earth
5 Signal earth
6 N.C.
7 Engine management and FIAT CODE
8 N.C.
9 Climate control
10 N.C.
11 Alarm
12 N.C.
13 N.C.
14 N.C.
15 Automatic transmission.
16 Connector supply
Copyright by Fiat Auto 13
Electrical equipment
Instrument panel
Marea- Marea Weekend
2000 range ©
55.
Rear side (the connector sockets are shown)
Connector A (on front lead) Connector B (on facia lead)
Pin no. Cable colour Circuit involved
1 BV EBD system failure
2 BN Brake fluid level
3 BR Brake pad wear
4 CL Heater plugs (JTD)
5 MN FIAT CODE
6 LN Injection system failure (JTD)
7 HN Battery recharging
8 HG Engine oil minimum pressure
9 LN EOBD (petrol only)
10 RV ABS fault
11 GN Reserve signal (petrol only)
12 VB Speedometer signal
13 AG +30 battery
14 CN Speedometer generator power supply
15 HB engine coolant temperature
16 HL Outdoor temperature signal
17S HM Speedometer signal
18 L Rev counter signal
(*) not connected in this version
Pin no. Cable colour Circuit involved
1 RG Left brake light failure
2 RV Brake light switch
3 RV Brake light switch
4 C Air Bag system fault
5 GV Water in diesel filter (JTD)
6 M Seat belt
7 -N.C.
8 A Left turn signal
9 AN Right turn signal
10 -N.C.
11 GN Side lights
12 LB Main beam headlamps
13 BN Handbrake on
14 RN Right brake light failure
15 H Doors open
16 CN Boot open
17S -N.C.
18 GR Instrument panel light
19 N Lighting earth
20 HG Fuel level
21 GL Outdoor temperature display
22 R +15 from ignition
23 N electronic earth
24 -speedometer signal (*)
25 VN Speedometer signal
26 -speedometer signal (*)
16 Print n° 506.763/23