Page 298 of 412

6-29
The other reason is that fluid is leaking out of the brake
system. If it is, you should have your brake system
fixed, since a leak means that sooner or later your brakes
won't work well, or won't work at all.
So, it isn't a good idea to ªtop offº your brake fluid.
Adding brake fluid won't correct a leak. If you add fluid
when your linings are worn, then you'll have too much
fluid when you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done on the brake hydraulic system.
CAUTION:
If you have too much brake fluid, it can spill on
the engine. The fluid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work is done on the brake
hydraulic system. See ªChecking Brake Fluidº in
this section.
Refer to the Maintenance Schedule to determine when to
check your brake fluid. See ªPeriodic Maintenance
Inspectionsº in the Index.Checking Brake Fluid
You can check the brake fluid without taking off the cap.
Just look at the brake fluid reservoir. The fluid level
should be above MIN. If it isn't, have your brake system
checked to see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over
the MAX mark.
Page 337 of 412
6-68 Wheel Nut Torque
MODEL TORQUE
All
140 lb
-ft (190 N´m)
Cooling System Capacity
ENGINE VIN QTY Without Rear Heater QTY With Rear Heater
ªVORTECº 4300 V6 W 11.0 quarts (10.4 L) 14.0 quarts (13.2 L)
ªVORTECº 5000 V8 M 17.0 quarts (16.0 L) 20.0 quarts (18.9 L)
ªVORTECº 5700 V8 R 17.0 quarts (16.0 L) 20.0 quarts (18.9 L)
ªVORTECº 8100 V8 G 23.0 quarts (21.8 L) 26.0 quarts (24.6 L)
After refill, the level MUST be checked as outlined under ªEngine Cooling Systemº in Section 5.
Page 338 of 412
6-69 Crankcase Capacity
ENGINE VIN Quantity With Filter
ªVORTECº 4300 V6 W 4.5 quarts (4.3 L)
ªVORTECº 5000 V8 M 5.0 quarts (4.8 L)
ªVORTECº 5700 V8 R 5.0 quarts (4.8 L)
ªVORTECº 8100 V8 G 6.5 quarts (6.15 L)
After refill, the level MUST be rechecked. Add enough engine oil so that the fluid is within the proper operating
range. Variation in oil filter size and oil cooler drainback can cause different fill levels. See ªEngine Oilº in the Index.
Fuel Tank Capacity
TYPE QUANTITY MODEL TYPE
Standard Tank 31.0 U.S. gallons (117.3 L) Passenger and Cargo
Standard Tank 35.0 U.S. gallons (132.5 L) Cab and Chassis
Optional Tank* 55.0 U.S. gallons (208.1 L) Cab and Chassis
*159 inch wheelbase or 177 inch wheelbase
Page 344 of 412

Scheduled Maintenance
7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
your vehicle.
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule
if you operate your vehicle under any of these
conditions is that these conditions cause engine oil to
break down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and
Filter Change (or 3 months, whichever occurs first).
Chassis Lubrication (or 3 months, whichever occurs
first). Drive Axle Service (or 3 months, whichever
occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Diesel Engine Only:
Engine Air Cleaner Filter Inspection, if driving in
dusty conditions. Gasoline Engine Only: Noise
Shields Inspection (GVWR above 10,000 lbs. only).
Diesel Engine Only: Shields and Underhood
Insulation Inspection. Diesel Engine Only:
Thermostatically Controlled Engine Cooling Fan
Check (or every 12 months, whichever occurs first).
Diesel Engine Only: Air Intake System Inspection.
Front Wheel Bearing Repack (or at each brake
relining, whichever occurs first).
Page 345 of 412

Scheduled Maintenance
7-6
Short Trip/City Intervals
Every 24,000 Miles (40 000 km): Diesel Engine Only:
Fuel Cap Replacement, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Diesel Engine
Only: Engine Air Cleaner Filter Replacement.
Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. If Equipped: Exhaust Gas
Recirculation System Inspection. Gasoline Engine
Only: Evaporative Control System Inspection.
Diesel Engine Only: Crankcase Depression Regulator
Valve (CDRV) System Check.
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only: Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Page 346 of 412

Scheduled Maintenance
7-7
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine
under highway conditions causes engine oil to
break down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km): Gasoline Engine
Only: Noise Shields Inspection (GVWR above
10,000 lbs. only). Diesel Engine Only: Shields and
Underhood Insulation Inspection. Diesel Engine
Only: Thermostatically Controlled Engine
Cooling Fan Check (or every 12 months, whichever
occurs first). Diesel Engine Only: Air Intake
System Inspection.
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Diesel Engine Only: Engine Air
Cleaner Filter Replacement. Front Wheel
Bearing Repack (or at each brake relining,
whichever occurs first).
Page 347 of 412

Scheduled Maintenance
7-8
Long Trip/Highway Intervals
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. If Equipped: Exhaust Gas
Recirculation System Inspection. Gasoline Engine
Only: Evaporative Control System Inspection.
Diesel Engine Only: Crankcase Depression Regulator
Valve (CDRV) System Check.
Long Trip/Highway Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only: Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Page 348 of 412

Short Trip/City Scheduled Maintenance
7-9
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000 km) should be performed at
the same interval after 150,000 miles (240 000 km).
See ªOwner Checks and Servicesº and
ªPeriodic Maintenance Inspectionsº following.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under
ªPeriodic Maintenance Inspectionsº in Part C of
this schedule.
** Drive axle service. See ªRecommended Fluids and
Lubricantsº in the Index for proper lubricant to use:
Check fluid level and add fluid as needed. If driving
in dusty areas or when towing a trailer, drain fluid
and refill every 15,000 miles (25 000 km).
If your vehicle has a locking differential, drain fluid
and refill at first engine oil change.
More frequent lubrication may be required for
heavy
-duty use.