Page 3 of 55
Downloaded from www.Manualslib.com manuals search engine 1
N62 Engine
N62 ENGINE
Model: E65 - 745i / E66 - 745Li
Engine: N62B44
Production Date: 11/2001 - E65, 01/2002 - E66
Objectives of The Module
After Completing this module, you will be able to:
• Describe the two stage oil supply.
• Distinguish the difference between the left and right drive chain tensioning assem-
blies.
• Explain the Bi-VANOS operation.
• Understand the function of the Variable intake manifold.
• Explain the cooling circuit flow.
• List what chamber A and chamber B is used for in the Bi-VANOS system.
• Identify the Secondary air components.
• Explain how the initial VANOS position is retained when oil pressure is not present.
• List the proper drive belt removal procedure.
• Describe the throttle valve functions.
• Identify the N62B44 designation.
Page 14 of 55

Downloaded from www.Manualslib.com manuals search engine Crankcase Venting System
The crankcase vapors (a result of combustion blow-by gasses) are led out of the crank-
case and back into the combustion chamber via the intake manifold. The blow-by gasses
contain droplets of oil which must be separated. The oil is returned to the sump while the
blow-by gasses are led into the intake pipe for combustion.
The engine performance is affected by the introduction of crankcase vapors into the com-
bustion process, particularly in idle speed ranges. This influence is monitored by lambda
regulation.
The crankcase vapors are carried from the crankcase and into the cylinder head covers
through labyrinth separators (one per cylinder head). The oil which accumulates on the
walls of the labyrinth separators flows into the cylinder head via a siphon and from there
back to the sump.
The remaining vapors are passed to the engine for combustion via the pressure control
valve (5) in the intake manifold. One labyrinth separator with a pressure control valve is inte-
grated in each of the two cylinder head covers.
The throttle valve is controlled so that there is always a 50 mbar vacuum in the intake man-
ifold. The pressure control valve regulates the crankcase pressure to a low 0-30 mbar.
12
N62 Engine
43-02-12 Cylinder Head Cover
1-4. Opening for Spark Plugs
5. Pressure Control Valve
6. Opening Valvetronic Motor
7. Opening Valvetronic Sensor
Connector
8. Camshaft Sensor
Page 22 of 55

Downloaded from www.Manualslib.com manuals search engine Cylinder Heads
The two N62 cylinder heads are a new development from BMW. They are fitted with the
Valvetronic system. The secondary air ducts for subsequent exhaust gas treatment are
integrated in the cylinder heads. The cylinder heads are cooled by the “cross-flow” princi-
ple.
The inlet camshaft and the Valvetronic eccentric shaft are jointly guided by a bridge sup-
port. The cylinder heads are made from aluminum and are manufactured using gravity die-
casting. The upper timing chain housing is now an integral part of the cylinder head.
20
N62 Engine
Cylinder Head
1. Cylinder Head for Cylinder Bank 1-4 7. Mounting VANOS Intake Solenoid
2. Cylinder Head for Cylinder Bank 5-8 8. Mounting VANOS Outlet Solenoid
3. Upper Timing Chain Guide with Oil Jet 9. Oil Pressure Switch
4. Mounting for VANOS Intake Solenoid 10. Chain Tensioner Mount
5. Mounting for VANOS Outlet Solenoid 11. Upper Timing Chain Guide with Oil Jet
6. Chain Tensioner Mount43-02-20
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Downloaded from www.Manualslib.com manuals search engine 32
N62 Engine
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When oil pressure is applied to chamber A, the blades are forced away from the VANOS
housing (counterclockwise). The blades are keyed into the hub which results in the hub
position being rotated in relation to the housing (with sprocket). The hub is secured to the
camshaft which changes the camshaft to sprocket relationship (timing).
The example below shows the a ad
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procedure together with the pressure progres-
sion based on the VANOS unit for the exhaust camshafts.
During this adjustment chamber B is open (through the solenoid) to allow the oil to drain
back through the cylinder head (internal reservoir).
Hydraulic Actuation - Chamber A
1. Front View of Vanos Unit 5. Engine Oil Pump
2. Side View of Vanos Unit 6. Supplied Oil from Pump (Switched Through Solenoid)
3. Camshaft Oil Port (Chamber B) 7. Supplied Oil Pressure (From Engine Oil Pump)
4. Solenoid Valve43-02-45
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Downloaded from www.Manualslib.com manuals search engine 33
N62 Engine
When the solenoid valve switches over, oil pressure is applied to chamber B. This forces
the blades (and hub) in a clockwise direction back to the initial position, again changing the
camshaft timing.
The example below shows the r re
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procedure together with the pressure progression
based on the VANOS unit for the exhaust camshafts.
During this adjustment chamber A is open (through the solenoid) to allow the oil to drain
back through the cylinder head (internal reservoir).
N No
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:
42-02-44 Hydraulic Actuation - Chamber B
1. Front View of VANOS Unit 5. Engine Oil Pump
2. Side View of VANOS Unit 6. Oil Return (Switched through Solenoid)
3. Camshaft Oil Port (Chamber B) 7. Supplied Oil Pressure (From Engine Oil Pump)
4. Solenoid Valve
Page 39 of 55
Downloaded from www.Manualslib.com manuals search engine 37
N62 Engine
Tensioning Rail Bearing Pin
The bearing pin for the cylinder bank 1-4 drive
chain tensioning rail is hollowed. There is a ball
(check) valve in the bearing pin. The valve
opens at an oil pressure of 1 bar and allows
engine oil to flow to the tensioning rail via a port
(1).
Chain Tensioner (cylinder bank 5-8)
An oil jet has been fitted to lubricate the cylinder bank
5-8 drive chain. There is a valve in the oil jet which
opens at a pressure of 1 bar and supplies the drive
chain with engine oil.
N No
ot
te
e:
:
Refer to the Repair Instructions when using the
Special Tools shown below to adjust the camshaft tim-
ing.
42-02-53
42-02-54 Tensioning Rail Bearing Pin
1. Engine Oil Port to Tensioning Rail
2. Ball (check) Valve
3. Bearing Pin
4. Sealing Rings for Sealing the Tensioning Rail
Chain Tensioner
1. Chain Tensioner
2. Tensioning Rail
3. Oil Jet
42-02-7842-02-79
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Downloaded from www.Manualslib.com manuals search engine 43
N62 Engine
Cooling Radiator
The radiator is made from aluminum and is divided into a high-temperature section and a
low-temperature section by a partition wall (see coolant circuit diagram). The coolant first
flows into the high-temperature section and then back to the engine, cooled.
Some of the coolant flows through an opening in the radiator partition wall to the low-tem-
perature section where it is cooled further. The coolant then flows from the low-tempera-
ture section (when the ÖWT thermostat is open) into the oil/coolant heat exchanger.
Coolant Expansion Tank
The expansion tank is mounted on the right hand wheel housing (engine compartment).
N No
ot
te
e:
:
The expansion tank should never be filled above the Max marking. Excess coolant is
expelled by the pressure relief valve in the cap as it heats up. Avoid overfilling the expan-
sion tank because the cooling circuit design ensures very good “self bleeding”.
Cooling Components
1. Cooling Radiator 4. Engine oil/air heat exchanger connection
2. Expansion Tank (hot countries only)
3. Water Pump 5. Transmission oil/coolant heat exchanger
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N62 Engine
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Oil Pressure Switch
The oil pressure switch is located on the side in the bank 1-4 cylinder head.
Oil Pump
The oil pump is mounted at an angle to the crankshaft bearing cap and is driven by the
crankshaft using a roller chain. The oil pump is a two-stage gear oil pump with two paral-
lel switched gear clusters.
The two pair of gear clusters are stacked one
behind the other and work in two stages.
Stage two (both pump supply circuits) is only
active in the lower engine speed range up to
approx. 2,000 rpm to provide sufficient oil pres-
sure for the VANOS at high oil temperatures.
Stage two is deactivated hydraulically at a pres-
sure of 2 bar.
42-02-73
42-02-75
42-02-76 Oil Pump
1. Drive Shaft
2. Mounting Points
3. Oil Filter
4. Pressure Relief Valve (over 15 Bar)
5. Control Valve (Pump Stage/Pressure Control)
6. Oil supply from the oil pump to the engine
7. Oil pressure control tube from the engine to
the control valve.