2001 BMW 540i manual transmission

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pearshift Linkage
~UTOMATIC TRANSMISSION
GEARSHIFT
Automatic transmission gearshift mechanism
automatic
5-speed Steptronic (5251,530i)
1. Shift lock solenoid
2. Shifter assembly
3. Shift cable
4. Support bracket
5. Selector lever
Gearshift mechanism, adjusting
(automatic transmission)
- Position gearshift lever in Park.
- Raise vehicle to gain access to shift linkage.
WARNING -
Make sure the car is stable and well supported at all times.
Use a professional automotive
lift orjack stands designed for
the purpose.
4 Counterhold bushino A and loosen cable clam~ino nut 6.
Push cable end backward away from engine (arrow 2).
Release pressure on cable.
Tighten clamping nut.
/ CAUTION--
Tightening torque
Shift cable clamping nut
10 Nm (7.5 it-lb)

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250-7
Gearshift ~inka~el
Automatic shiftlock, checking function (automatic transmission)
The automatic shiftlock uses an electric solenoid to lock the
selector lever in Park or Neutral. Depressing the foot bralte
with the ignition on energizes the solenoid, allowing the lever
to be moved into a drive gear. The solenoid is energized only
when the engine speed is below 2,500 rpm and the vehicle
speed is below
3 mph (5 kph). The solenoid is mounted in the
right side of the selector lever housing.
... nir r
Shiftlock
4 Automatic shiftlock prevents drive gear selection until brake
pedal is depressed.
With engine running and car stopped, place selector lever
in Park or Neutral.
Without depressing bralte pedal, check that selector lever
is
loclted in position (Parlt or Neutral).
Depress brake pedal firmly. Solenoid should click audibly.
Check that selector lever can now be moved out of
Parlt or
Neutral.
parking
brake on and with extreme caution.
solenoid
0012713
With selector
lever in Park or Neutral and bralte pedal de-
pressed, raise engine above 2,500
rpm. Check that selec-
tor lever cannot be moved out of Park or Neutral.
If any faults are found check the electrical operation of the
shiftloclt solenoid and checlt for wiring faults to or from the
transmission control module (TCM). See
610 Electrical
Component Locations and ELE Electrical Wiring
Dia-
grams.
NOTE-
NOTE-
The solenoidis controlled via the TCM, using brake pedalpo-
sition, engine speed, and road speed as controlling inputs.
The
next test should be performed in an open area with the

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250-8
Gearshift Linkage
-;Ag Gate "",?it.,
Shift interlock, checking function
(automatic transmission)
4 The shift interlock uses a cable between the ignition switch
and the shift lever to lock the shift lever in the park position
when the key is in the off position or removed. This feature
also prevents the key
from being removed from the ignition
lock until the selector lever is in Park.
Shift selector lever to Park position and turn ignition key to
the off position.
Remove ignition key. Checlc that selector lever cannot be
shifted out of Park position.
Turn ignition lkey on and depress
brake pedal. Checlc that
selector lever moves freely from gear to gear.
With selector lever in a gear position other than Park, at-
tempt to turn lkey to off position and remove. Key should not
go into off position.
If any faults are found check cable for lkinks and
check
cable attachment points for damage or faults.
NOTE-
* It must only be possible to remove ignition ley with
selector lever
in Park position.
* Do not link shift interlocl( cable.
Shift interlock repair is covered
in 320 Steering and
Wheel Alignment.

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260-2
1 Driveshaft
This repair group covers repair and replacement of the
driveshaft and driveshaft components.
Driveshaft repairs consist of replacement of front flex-disc.
center mount or rear
CV joint. If the driveshaft joint is defec-
tive, replace the complete driveshaft.
Drive axle repairs are covered in
331 Final Drive
Special tools
BMW suggests the use of certain special tools in removing,
installing or servicing the driveshaft or its components.
4 Transmission jack
(Tool No. BMW 00 2 030)
4 Transmission support (for use with transmission jack)
/ (Tool NO. BMW 23 0 040)
24 0 170
1
4 Transmission support (for use with transmission jack,
A5S 560Z transmission)
(Tool No. BMW 24
0 170)
24 0 250
I
4 Transmission support (for use with transmission jack,
A5S
4402 transmission)
(Tool No. BMW 24
0 250)
4 Drlveshaft center mount allgnlng yg
Tool No. BMW 26 1 000)

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Driveshaft
4 Driveshaft center slide nut spanner
(Tool No. BMW
26 1 040)
7, 25 1 Ho 4 cv joint removal tool
(Tool No. BMW 26 1 11 0)
support assembly
Driveshaft description
4 The two-piece driveshaft is connected to the transmission by
a rubber flex-disc and to the rear final drive by a constant ve-
locity (CV) joint.
A universal joint is used at the center of the driveshaft and
the shaft is supported in the middle by a center support
bearing. The bearing is mounted in rubber to isolate vibra-
tion.
- The rear constant velocity joint compensates for fore and
aft movement of the drive line.
Troubleshooting
The source of driveline vibrations and noise can be difficultto pin-
point. Engine, transmission, rear axle, or wheel vibrations can be
transmitted through thedriveshaftto the car body. Noises from
thecar may be caused by final drive problems, or by faulty wheel
bearings, drive axles, or even
wom or improperly inflated tires.
NOTE-
For drive axle repair information, see 331 Final Drive
Driveshaft noise or vibration may be caused by worn
ordam-
aged components. Check the universal joint for play. With the
driveshaft installed, pull and twist the driveshaft while watch-
ing the joint. The
BMW specification for play is very small, so
almost any noticeable play could indicate a problem.
Check the torque of the fasteners at the flange connections.
Check the rubber of the flex-disc and center bearing for dete-
rioration or tearing. Check the driveshaft for broken or miss-
ing balance weights. The weights are welded tabs on the
driveshaft tubes. In addition to inspecting for faulty driveshaft
parts, the installed angles of the driveshaft should also be
considered.

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1 Driveshaft
Further inspection requires removal of the driveshaft. Checlc
the front centering guide on the transmission output flange for
damage or
misalignment. Also check runout at the transmis-
sion output fiange and output shaft, and at the final drive input
fiange. Check the bolt hole bores in the flange for wear and
elongation.
Driveshaft flange
runout (max. allowable)
Transmission
flange
- Axial play 0.10 mm (0.004 in.)
Radial play 0.07
mm (0.003 in.)
Spin the driveshaft center bearing and
check ior smooth op-
eration without play. Check the constant velocity joint
forwear
or play. Checlc the universal joint for wear or binding. If it is
difficult to move or binds, the driveshaft section should be
replaced.
Universal joint
play
Maximum allowable 0.15
mm (0.006 in.)
NOTE-
With the driveshaft installed, the actual amount that the drive-
shaftjoint pivots is limited. For the most accurate test, check
joint
in its normal range of movement.
If inspection reveals nothing wrong with the driveshaft, it may
need to be rebalanced. This can be done by a speciality drive-
shaft repair shop. Also,
checlc driveshaft alignment as de-
scribed below.
NOTE-
Minor driveshaft vibrations can often be corrected simply by
disconnecting the driveshaft at the final drive and reposition-
ing it go", 180" or 270" in relation to the final drive input
flange.
The troubleshooting table below lists symptoms
oi driveshaft
problems and their probable causes. Most of the repair infor-
mation is contained within this repair group. There are refer-
ences to other repair groups, where applicable.

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Driveshaft
Driveshaft problems and causes
Symptom Probable cause Corrective action
Vibration when starting off Center bearing rubber deteriorated. Inspect center bearing and rubber. Replace if necessary.
(forward or reverse)
Flex-disc damaged or worn.
Inspect flex-disc. Replace
if necessary.
Engine or transmission mounts
faulty. Inspect engine and transmission mounts. Align or
replace, if necessary.
Front centering guide worn, or driveshaft
Checic front centering guide and replace
if necessary.
mounting flanges out of round.
Check
runout of driveshaft flanges.
Universal joint worn or seized.
Check universal joint play and movement. Replace
driveshaft if necessary.
Driveshaft misaligned. Check driveshaft alignment.
Noise during onloff throttle Final
drive components worn or damaged
Remove final drive and repair. 331 Final Drive
or when engaging clutch. (excessive pinion-to-ring-gear clearance).
Drive axle or CV joint faulty.
Inspect drive axles and CV joints. Repair or replace as
necessary.
331 Final Drive
Vibration at 25 to
30 mph
Front centering guide worn, or driveshaft
Check front centering guide and replace if necessary.
(40 to 50
kmlh). mounting flanges out of round or damaged.
Check runout of driveshaft mounting flanges.
Universal joint worn or seized.
Check universal joint play and movement. Replace
driveshaft if necessary.
Flex-disc damaged or worn.
Inspect flex-disc. Replace if necessary.
Center bearing rubber deteriorated.
Inspect center bearing. Replace if necessary.
Misaligned installed position. Check driveshaft alignment.
Vibration, audible rumble Front centering guide worn, or driveshaft
Check front centering guide and replace
if necessary.
over
35 mph (60 kmlh). mounting flanges out of rouncl or damaged.
Check runout of driveshaft mounting flanges. - -
Mounting flange bolts loose or holes worn.
Remove driveshaft and check transmission output flange
and final drive input flange. Replace if necessary.
Driveshaft unbalanced. Check driveshaft for loose or missing balance weights.
Have driveshaft rebalanced or replace if necessary.
Universal ioint worn or seized.
Check universal ioint
~lav and movement. Reolace ' .. driveshaft if necessary.
Center bearing faulty.
Replace center bearing.
.
Final drive rubber mount faulty.
Inspect final drive rubber mount and repiace if necessary.
Driveshaft misaligned.
Check driveshaft alignment.

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Driveshaft, aligning
The alignment of the driveshaft does not normally need to be
checked unless the engineltransmission or the final drive
have been removed and installed. if ail other parts of the
driveshaft have been inspected and found to be okay, but
there is still noise or vibration, driveshaft alignment should be
checked.
There are two important driveshaft alignment checks. The
first is to make sure that the driveshaft runs straight from the
transmission to the final drive, without any variation from
side-
to-side caused by misalignment of the engineltransmission in
its mounts. Make a basic check by sighting along the
drive-
shaft from back to front. Any misalignment should be appar-
ent from the center bearing forward.
To adjust the side-to-side alignment, loosen transmission or
engine mounts to reposition them, then retighten mounts.
The driveshaft should be exactly centered in driveshaft tun-
nel.
The second important driveshaft alignment check is more
complicated. It checlts the amount the driveshaft is angled
vertically at the joints. This angle is
lknown as driveshaft
deflection.
In general, there should be little deflection in the driveshaft
between the engine, the center bearing, and the final drive.
Precise checks require the use of a large protractor or some
other means of measuring the angle of the engine and the fi-
nal drive and comparing these angles to the angle of the
. . driveshaft sections.
- To change the deflection angle, shims can be placed be-
tween the center bearing and the body or between the trans-
mission and its rear support. When using shims to change a
deflection angle, keep in mind that the angle of adjacent
joints will also change. Deflection angles should be as small
as
oossible.