Page 40 of 64
37-110
Removing 3 torque converter bolts
If opening -A- is not present, perform the following two work steps to be
able to remove the 3 bolts of the torque converter.
Repair Manual, Electrical Equipment, Repair Group 27; Starter, removing and installing
- Remove plug above opening -A- in engine flange.
- Remove torque converter bolts from drive plate via opening -A- in
engine flange (turn crankshaft 1/3 rotation each time).
- Remove starter.
- Remove torque converter from drive plate by removing 3 bolts using
special tool V175 (turn crank shaft an additional 1/3 turn every time).
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Page 42 of 64
37-112
- Remove remaining connection bolts for
engine/transmission.
- Press transmission off engine, while pressing
torque converter out of drive plate.
- Press torque converter against the ATF pump (arrow).
- Rotate transmission (arrow) and carefully move into position between
subframe and vehicle floor.
- Lower transmission.
- Secure converter so it does not fall out.
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Page 43 of 64
37-113
Installing
Installation of transmission is the reverse of
removal. The following points must also be
observed:
Before installing:
- Clean threads in driveshaft flange using a tap.
- Clean ATF lines page 37
-158
.
- Insert torque converter into transmission page
32
-8 .
- Make sure bushings are correctly seated.
Note:
If the bushings get stuck in the transmission
housing, they must be removed and new
bushings must be installed on the engine.
For 2.7l 5V turbo engines
Item A = bushings
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Page 45 of 64
37-115
Note: - Press the lever/shift rod -2- at transmission completely toward rear
(toward right in illustration) until park lock is engaged.
- Shift selector lever into "P" and carefully press up ball head of selector
lever cable on lever/shift rod -2- using a pair of pliers.
Do not deform lever/shift rod when pressing up or else shifting cannot be
precisely adjusted any more.
Note:
Check whether the torque converter is still properly installed and has not
slid out of the converter housing toward the font:
Place intermediate plate onto bushings.Make sure that wires do not get pinched as transmission is docked at
engine.
- It must be possible to easily turn torque converter by hand without
much force.
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Page 46 of 64
37-116
WARNING!
In case of an incorrectly inserted torque
converter, the coupling plate of the torque
converter or the ATF-pump will be destroyed,
if the transmission is flanged to the engine.
- If the torque converter is difficult to move, check
installation dimension once again page 32
-8 .
- Install connecting bolts for
engine/transmission.
Note:
Some bolts also have a bracket or a Ground
(GND) connection attached refer to tightening
torque tables starting page 37
-119
onward.
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Page 47 of 64
37-117
Repair Manual, Suspension, Wheels, Steering, Repair Group 40;
Subframe, removing and installing
Repair Manual, Suspension, Wheels, Steering, Repair Group 44,
Vehicle alignment
- Install bolts of torque converter through opening -A- in engine flange to
the drive plate (turn crankshaft 1/3 rotation each time).
- Insert plug into opening -A- in engine flange.
- Install subframe, observe tightening sequence and alignment with
master hole.
- Only perform vehicle alignment if necessary.- Install transmission supports at left and right with transmission mount
page 37
-125
- Remove bolt -A- after transmission is bolted to engine.
- Apply corrosion protection to contact surface between bolt -A- and oil
pan.
- Bolt on ATF lines page 37
-149
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Page 50 of 64
37-119
Tightening torques
Notes:
Tightening torques are valid only for nuts and
bolts that are lightly greased, oiled, covered
with a thin coat of phosphate or blackened.
Other lubricants are permitted, e.g. engine oil or
transmission fluid, however they may not
contain graphite.
Do not use any degreased parts.
Engine/transmission mount for 4 cylinder engines (5 valve, turbo) 1) With nut
Item A = bushings Item no.
Bolt
Nm
1, 8, 9, 10 M10 X 45 45
2, 3, 4, 11 M12 X 67 65
5 M12 x 110 65
6 M12 x 90 65
7
1)
M10 x 60 45
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Page 55 of 64
37-123
Valid for all engine/transmission types:
Components
Tightening
torques
Mounting bracket to transmission (2x M8), item no.
2 and 3 23 Nm
Heat shield/selector lever cable to transmission,
item no. 1
M6
9 Nm
M8 23 Nm
Heat shield/selector lever cable to transmission,
M8, item no. 4 23 Nm
Selector lever cable to mounting bracket -B-, item
no. 5 12 Nm
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