2000 YAMAHA YZF600 oil type

PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6 5. Pull out the air filter.
6. Remove the air filter from its guide
and clean it with solvent. After
cleaning, squeeze the air filter to
remove the remaining solvent.7. Apply recommended oil to the en-
tire surface of the filter and
squeeze out the excess oil. The air
filter should be wet but not drip-
ping.
EC000082
CAUTION:@ l
Make sure the air filter is prop-
erly seated in the air filter case.
l
The engine should never be run
without the air filter installed.
Excessive piston and/or cylin-
der wear may result.
@8. Reverse the removal procedures
for installation.
EW000131
WA R N I N G
@ Make sure that the fuel hoses and
vacuum hose are properly connect-
ed, in place and not pinched. If a
hose is damaged, be sure to replace
it. @
1. Air filter element
2. Air filter guide
Recommended oil:
SAE 10W30 type SE motor oil
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
6
l
Use only the designated quality
brake fluid. Otherwise, the rubber
seals may deteriorate, causing
leakage and poor brake perfor-
mance.
l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor brake performance.
l
Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
l
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
l
Have a Yamaha dealer check the
cause if the brake fluid level goes
down.
EAU00742
Brake fluid replacementThe brake fluid should be replaced only
by trained Yamaha service personnel.
Have the Yamaha dealer replace the
following components during periodic
maintenance or when they are dam-
aged or leaking:l
oil seals (every two years)
l
brake hoses (every four years)
1. Minimum level markRecommended brake fluid: DOT 4Rear
E_4tv_Periodic.fm Page 26 Wednesday, September 1, 1999 11:12 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6
EAU03006
Drive chain lubricationThe chain consists of many parts which
work with each other. If the chain is not
maintained properly, it will wear out
quickly. Therefore, the chain must be
serviced regularly. This service is es-
pecially necessary when riding in dusty
areas. This motorcycle is equipped
with a sealed type chain. Steam clean-
ing, high-pressure washers, and sol-
vents can damage the drive chain, so
do not use these for cleaning it. Use
only kerosene to clean the drive chain.
Wipe it dry, and thoroughly lubricate it
with SAE 30 ~ 50W motor oil. Do not
use any other lubricants on the drive
chain. They may contain solvents that
could damage the sealed chain.
EC000097
CAUTION:@ Be sure to oil the chain after wash-
ing the motorcycle or riding in the
rain. @
EAU02962
Cable inspection and
lubrication
EW000112
WA R N I N G
@ Damage to the outer housing of ca-
bles may lead to internal rusting and
interfere with the cable movement.
Replace damaged cables as soon as
possible to prevent unsafe condi-
tions. @Lubricate the cables and cable ends. If
a cable does not operate smoothly, ask
a Yamaha dealer to replace it.
EAU00773
Throttle cable and grip
lubricationThe throttle twist grip assembly should
be greased at the time that the cable is
lubricated, since the grip must be re-
moved to get at the end of the throttle
cable. After removing the screws, hold
the end of the cable up in the air and
put in several drops of lubricant. With
the throttle grip disassembled, coat the
metal surface of the grip assembly with
a suitable all-purpose grease.
Recommended lubricant:
Engine oil
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
6
EAU00800
BatteryThis motorcycle is equipped with a
sealed-type battery. Therefore it is not
necessary to check the electrolyte or fill
the battery with distilled water.l
If the battery seems to have dis-
charged, consult a Yamaha deal-
er.
l
If the motorcycle is equipped with
optional electrical accessories, the
battery tends to discharge more
quickly, so be sure to recharge it
periodically.
EC000101
CAUTION:@ Never try to remove the sealing caps
of the battery cells. The battery will
be damaged. @
EW000116
WA R N I N G
@ Battery electrolyte is poisonous and
dangerous, causing severe burns,
etc. It contains sulfuric acid. Avoid
contact with skin, eyes or clothing.
ANTIDOTE:l
EXTERNAL: Flush with water.
l
INTERNAL: Drink large quanti-
ties of water or milk. Follow with
milk of magnesia, beaten egg,
or vegetable oil. Call a physi-
cian immediately.
l
EYES: Flush with water for
15 minutes and get prompt
medical attention.
Batteries produce explosive gases.
Keep sparks, flame, cigarettes etc.,
away. Ventilate when charging or
using in an enclosed space. Always
shield your eyes when working near
batteries.
KEEP OUT OF REACH OF CHIL-
DREN.
@
Battery storage
When the motorcycle is not used for a
month or longer, remove the battery,
fully charge it and store it in a cool, dry
place.
EC000102
CAUTION:@ l
Completely recharge the bat-
tery before storing. Storing a
discharged battery can cause
permanent battery damage.
l
Use a battery charger designed
for a sealed-type (MF) battery.
Using a conventional battery
charger will cause battery dam-
age. If you do not have a sealed-
type battery charger, contact
your Yamaha dealer.
l
Always make sure the connec-
tions are correct when reinstall-
ing the battery.
@
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
6 2. Unhook the bulb holder and re-
move the defective bulb.
EW000119
WARNING
@ Keep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down. @
3. Put a new bulb into position and
secure it in place with the bulb
holder.
EC000104
CAUTION:@ To prevent damage to the following:l
Headlight bulb
Avoid touching the glass part of
the bulb. Keep it free from oil;
otherwise, the transparency of
the glass, life of the bulb, and il-
luminous flux will be adversely
affected. If oil gets on the bulb,
thoroughly clean it with a cloth
moistened with alcohol or lac-
quer thinner.
l
Headlight lens
• Do not affix any type of tinted
film or stickers to the head-
light lens.
• Do not use headlight bulbs of
wattage higher than speci-
fied.
@4. Install the bulb holder cover and
reconnect the headlight connec-
tor. If the headlight beam adjust-
ment is necessary, ask a Yamaha
dealer to make that adjustment.
1. Bulb holder
1. Don’t touch
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8-1
8
EAU01038
8-SPECIFICATIONSSpecifications01E
Model YZF600R
Dimensions
Overall length 2,060 mm (for F, E, I, GR)
2,145 mm
(except for F, E, I, GR)
Overall width 725 mm
Overall height 1,190 mm
Seat height 805 mm
Wheelbase 1,415 mm
Ground clearance 135 mm
Minimum turning radius 3,200 mm
Basic weight (with oil and full
fuel tank)
212 kg (except for A, CH, S)
214 kg (for A, CH, S)
Engine
Engine type Liquid-cooled 4-stroke, DOHC
Cylinder arrangement Forward-inclined parallel
4-cylinder
Displacement 599 cm
3
Bore ´ Stroke 62.0 ´ 49.6 mm
Compression ratio 12:1
Starting system Electric starter
Lubrication system Wet sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
Quantity
Periodic oil change 2.6 L
With oil filter replacement 2.9 L
Total amount 3.5 L
-20˚ -10˚ 0˚
10˚20˚ 30˚
40˚50˚C
SAE 10W/30
SAE 15W/40SAE 20W/40SAE 20W/50
SAE 10W/40
CAUTION:Be sure to use motor oils that do not contain anti-fric-
tion modifiers. Passenger car motor oils (often labeled
“Energy Conserving”) contain anti-friction additives
which will cause clutch and/or starter clutch slippage,
resulting in reduced component life and poor engine
performance.
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SPECIFICATIONS
8-3
8
Rear
Ty p e Tu b e l e s s
Size 160/60 ZR17 (69 W)
Manufacturer/model Bridgestone / BT57
Dunlop / D204
Metzeler / MEZ1
Michelin / MACADAM 90X
Maximum load* 180 kg (except for A, CH, S)
178 kg (for A, CH, S)
Air pressure (cold tire)
Up to 90 kg load*
Front 225 kPa (2.25 kg/cm
2, 2.25 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
90 kg load ~ maximum
load*
Front 250 kPa (2.50 kg/cm2, 2.50 bar)
Rear 290 kPa (2.90 kg/cm2, 2.90 bar)
High speed riding
Front 250 kPa (2.50 kg/cm2, 2.50 bar)
Rear 290 kPa (2.90 kg/cm2, 2.90 bar)
* Load is total weight of cargo, rider, passenger and accessories.Wheels
Fr on t
Ty p e C a s t
Size 17 ´ MT 3.50
Rear
Ty p e C a s t
Size 17 ´ MT 5.00
Brakes
Fr on t
Type Dual disc brake
Operation Right hand operation
Fluid DOT 4
Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4
Suspension
Fr on t
Ty p e Te l e s c o p i c f o r k
Rear
Type Swingarm (link suspension)
Shock absorbers
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
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SPECIFICATIONS
8-4
8
Wheel travel
Front 130 mm
Rear 120 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 18.5 A @ 5,000 r/min
Battery
Type YTX12-BS
Voltage, capacity 12 V, 10 AH
Headlight type
Quartz bulb (halogen)
Bulb voltage, wattage
´ quantity
Headlight 12 V, 60/55 W ´ 1
Tail/brake light 12 V, 5/21 W ´ 1
Auxiliary light 12 V, 4 W ´ 1
Turn signal light 12 V, 21 W ´ 4
Meter light 12 V, 1.7 W ´ 4
Neutral indicator light 12 V, 3.4 W ´ 1
High beam indicator light 12 V, 3.4 W ´ 1
Oil level indicator light 12 V, 3.4 W ´ 1
Turn indicator light 12 V, 3.4 W ´ 1
Fuel indicator light 12 V, 3.4 W ´ 1Fuses
Main fuse 30 A
Headlight fuse 20 A
Signaling system fuse 15 A
Fan fuse 7.5 A
Ignition fuse 7.5 A
E_4tv_Spec.fm Page 4 Wednesday, September 1, 1999 11:14 AM