2000 YAMAHA YZF1000 oil filter

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-2
Cowling removal and installation .......................... 6-5
Cowling A.............................................................. 6-5
Cowling B.............................................................. 6-5
Cowling C ............................................................. 6-6
Spark plugs........................................................... 6-7
Engine oil .............................................................. 6-9
Coolant ............................................................... 6-11
Air filter ............................................................... 6-12
Carburetor adjustment ........................................ 6-14
Idle speed adjustment ........................................ 6-15
Throttle cable free play inspection ...................... 6-15
Valve clearance adjustment ................................ 6-16
Tires .................................................................... 6-16
Wheels................................................................ 6-19
Brake light switch adjustment ............................. 6-19
Checking the front and rear brake pads.............. 6-20
Inspecting the brake fluid level............................ 6-21
Brake fluid replacement ...................................... 6-22
Drive chain slack check ...................................... 6-23Drive chain slack adjustment ............................. 6-23
Drive chain lubrication........................................ 6-24
Cable inspection and lubrication ........................ 6-24
Brake and shift pedal lubrication ........................ 6-24
Brake and clutch lever lubrication ...................... 6-25
Sidestand lubrication.......................................... 6-25
Rear suspension lubrication............................... 6-25
Front fork inspection ........................................... 6-26
Steering inspection ............................................ 6-26
Wheel bearings .................................................. 6-27
Battery................................................................ 6-27
Fuse replacement .............................................. 6-28
Headlight bulb replacement ............................... 6-29
Tail/brake light bulb replacement ........................ 6-30
Turn signal light bulb replacement...................... 6-30
Front wheel removal ........................................... 6-31
Front wheel installation ...................................... 6-31
Rear wheel removal ........................................... 6-32
Rear wheel installation ....................................... 6-33
Troubleshooting .................................................. 6-34
Troubleshooting chart......................................... 6-35
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02971*
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake and clutch systems
• After disassembling the master cylinder, caliper cylinder or clutch release cylinder, always replace the brake fluid.
Check the brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder, caliper cylinder and clutch release cylinder every two
years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.
@22 Engine oil• Check oil level and vehicle for oil leakage.
• Correct if necessary.
• Change. (Warm engine before draining.)ÖÖÖ
23 Engine oil filter cartridge
• Replace.ÖÖ
24
*Cooling system• Check coolant level and vehicle for coolant leakage.
• Correct if necessary.
• Change coolant every 24,000 km or 24 months
(whichever comes first).ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
6
EAU01765*
Engine oilOil level inspection
1. Place the motorcycle on a level
place and hold it in an upright posi-
tion. Warm up the engine for seve-
ral minutes.NOTE:@ Be sure the motorcycle is positioned
straight up when checking the oil level.
A slight tilt toward the side can result in
false readings. @
2. With the engine stopped, check
the oil level through the level win-
dow located at the lower part of
the right side crankcase cover.NOTE:@ Wait a few minutes until the oil level
settles before checking. @3. The oil level should be between
maximum and minimum marks. If
the level is low, fill the engine with
sufficient oil to reach the specified
level.Engine oil and oil filter cartridge re-
placement
1. Remove cowling A. (See page 6-5
for removal and installation proce-
dures.)
2. Warm up the engine for several
minutes.
3. Stop the engine. Place an oil pan
under the engine and remove the
oil filler cap.
4. Remove the drain bolt and drain
the oil.
1. Oil level window
2. Maximum level mark
3. Minimum level mark
1. Engine oil filler cap
1. Engine oil drain boltLeft side view
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6 5. Remove the oil filter by using an oil
filter wrench.
NOTE:@ An oil filter wrench is available at a
nearby Yamaha dealer. @6. Reinstall the drain bolt and tighten
it to the specified torque.7. Apply a light coat of engine oil to
the O-ring of the new oil filter.
NOTE:@ Make sure the O-ring is seated proper-
ly. @
8. Install the oil filter and tighten it to
the specified torque with an oil fil-
ter wrench.NOTE:When installing the oil filter, tighten it to
the proper torque by using a torque
wrench.9. Fill the engine with sufficient oil to
reach the specified level. Install
the oil filler cap and tighten it.
1. Oil filter
2. Oil filter wrenchTightening torque:
Drain bolt:
43 Nm (4.3 m·kg)
1. O-ring
1. Torque wrenchTightening torque:
Oil filter:
17 Nm (1.7 m·kg)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6
EC000066
CAUTION:@ l
Do not put in any chemical addi-
tives. Engine oil also lubricates
the clutch and additives could
cause clutch slippage.
l
Be sure no foreign material en-
ters the crankcase.
@
10. Start the engine and warm it up for
several minutes. While warming
up, check for oil leakage. If oil
leakage is found, stop the engine
immediately and check for the
cause.NOTE:@ After the engine is started, the oil level
indicator light should go off if the oil is at
the specified level. @
EC000067
CAUTION:@ If the indicator light flickers or re-
mains on, immediately stop the en-
gine and consult with a Yamaha
dealer. @11. Install the cowling stay and cowl-
ing.
EAU01594
CoolantCheck the coolant level in the reservoir
tank when the engine is cold. The cool-
ant level will vary with engine tempera-
ture. The coolant level is satisfactory if
it is between the minimum and maxi-
mum marks on the tank. If the coolant
level is at or below the minimum mark,
fill with tap water (soft water) to bring
the level up to the maximum mark.
Have a Yamaha dealer change the
coolant every two years. Recommended oil:
See page 8-1.
Oil quantity:
Total amount:
3.5 L
Periodic oil change:
3.0 L
With oil filter replacement:
3.2 L1. Maximum level mark
2. Minimum level mark
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8-1
8
EAU01038
8-SPECIFICATIONSSpecificationsCS-01E
Model YZF1000R
Dimensions
Overall length 2,085 mm (except for CH, D, DK,
NL, S, SF)
2,170 mm (for CH, D, DK, NL, S,
SF)
Overall width 740 mm
Overall height 1,175 mm
Seat height 815 mm
Wheelbase 1,430 mm
Ground clearance 140 mm
Minimum turning radius 3,100 mm
Basic weight (with oil and full
fuel tank)
224 kg
Engine
Engine type Liquid-cooled 4-stroke, DOHC
Cylinder arrangement Forward-inclined parallel
4-cylinder
Displacement 1,002 cm
3
Bore ´ Stroke 75.5 ´ 56.0 mm
Compression ratio 11.5:1
Starting system Electric starter
Lubrication system Wet sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
Quantity
Periodic oil change 3.0 L
With oil filter replacement 3.2 L
Total amount 3.5 L
Air filter
Dry type element
-20˚ -10˚ 0˚
10˚20˚ 30˚
40˚50˚C
SAE 10W/30
SAE 15W/40SAE 20W/40SAE 20W/50
SAE 10W/40
CAUTION:Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
“Energy Conserving”) contain anti-friction additives which
will cause clutch and/or starter clutch slippage, resulting in
reduced component life and poor engine performance.
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10-INDEXAAir filter ..................................................6-12BBattery ................................................... 6-27
Brake and clutch lever lubrication........... 6-25
Brake and shift pedal lubrication ............ 6-24
Brake fluid replacement ......................... 6-22
Brake light switch adjustment ................. 6-19CCable inspection and lubrication ............ 6-24
Carburetor adjustment ...........................6-14
Care.........................................................7-1
Checking the front and rear brake
pads ....................................................6-20
Clutch lever .............................................. 3-9
Controls/Instruments ................................2-3
Coolant ..................................................6-11
Coolant temperature gauge ..................... 3-7
Cowling A ................................................6-5
Cowling B ................................................6-5
Cowling C ................................................6-6
Cowling removal and installation .............. 6-5DDiagnosis device......................................3-7
Dimmer switch .........................................3-8
Drive chain lubrication ............................6-24
Drive chain slack adjustment..................6-23
Drive chain slack check.......................... 6-23EEngine break-in........................................ 5-5
Engine oil ................................................. 6-9
Engine stop switch................................... 3-9
EXUP (EXhaust Ultimate Powervalve)... 3-19FFront brake lever ................................... 3-10
Front fork adjustment............................. 3-15
Front fork inspection .............................. 6-26
Front wheel installation .......................... 6-31
Front wheel removal .............................. 6-31
Fuel ....................................................... 3-12
Fuel indicator circuit check....................... 3-5
Fuel indicator light ................................... 3-4
Fuel tank breather hose
(for Germany only) .............................. 3-13
Fuel tank cap ......................................... 3-11
Fuse replacement.................................. 6-28GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-8
Dimmer switch ................................... 3-8
Engine stop switch ............................. 3-9
Horn switch ........................................ 3-8
Lights switch ...................................... 3-9
Pass switch ........................................ 3-8
Start switch ........................................ 3-9
Turn signal switch .............................. 3-8
Headlight bulb replacement ................... 6-29
Helmet holder ........................................ 3-14
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-8
IIdentification number records ...................9-1
Idle speed adjustment ............................6-15
Indicator lights ..........................................3-2
Fuel indicator light...............................3-4
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Oil level indicator light .........................3-2
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-21KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-9
Luggage strap holders ...........................3-19MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level indicator circuit check .................3-3
Oil level indicator light ..............................3-2PParking.....................................................5-6
Pass switch ..............................................3-8
Periodic maintenance and lubrication .......6-2
Pre-operation check list............................. 4-1
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