INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
EAU00105
Diagnosis deviceThis model is equipped with a self diag-
nosis for the following circuits:l
Throttle Position Sensor (T.P.S.)
circuit
l
Fuel indicator light circuit
If some trouble should occur in any of
these circuits, the tachometer will re-
peatedly display as follows:
CB-53E
Use this chart to identify what circuit is
faulty according to the specified r/min
displayed.CB-60EIf the tachometer displays as described
above, take note of the specified r/min
and then take your motorcycle to a
Yamaha dealer for repair.
EC000004
CAUTION:@ To prevent engine damage, be sure
to consult a Yamaha dealer as soon
as possible if the tachometer dis-
plays a repeated change in r/min. @
EAU00118
Handlebar switches
EAU00120
Pass switch “PASS”
Press the switch to operate the passing
light.
EAU00121
Dimmer switch
Turn the switch to “ ” for the high
beam and to “ ” for the low beam.
0 r/min
for 3
seconds
Specified r/min for
the faulty circuit
for 2.5 seconds
(see chart below)
Current
engine
r/min for 3
seconds
Specified r/min
Faulty circuit
3,000 r/min
Throttle Position Sensor
(T.P.S.)
8,000 r/min
Fuel indicator light
1. Pass switch “PASS”
2. Dimmer switch
3. Turn signal switch
4. Horn switch “ ”
E_5eb_Functions.fm Page 9 Thursday, November 18, 1999 4:03 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
EAU00127
Turn signal switch
To signal a right-hand turn, push the
switch to “ ”. To signal a left-hand
turn, push the switch to “ ”. Once the
switch is released it will return to the
center position. To cancel the signal,
push the switch in after it has returned
to the center position.
EAU00129
Horn switch “ ”
Press the switch to sound the horn.
EAU00138
Engine stop switch
The engine stop switch is a safety de-
vice for use in an emergency such as
when the motorcycle overturns or if
trouble occurs in the throttle system.
Turn the switch to “ ” to start the en-
gine. In case of emergency, turn the
switch to “ ” to stop the engine.
EAU01238
Light switch
Turning the light switch to “ ”,
turns on the auxiliary lights, meter
lights and taillights. Turning the light
switch to “ ” turns the headlight on
also.
EAU00143
Start switch “ ”
The starter motor cranks the engine
when pushing the start switch.
EC000005
CAUTION:@ See starting instructions prior to
starting the engine. @
1. Engine stop switch
2. Lights switch
3. Start switch “ ”
E_5eb_Functions.fm Page 10 Thursday, November 18, 1999 4:03 PM
6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-3
Cowling and panel removal and installation.......... 6-6
Cowlings A and B ................................................. 6-6
Panel C ................................................................. 6-8
Spark plug inspection ........................................... 6-9
Engine oil ............................................................ 6-10
Cooling system ................................................... 6-13
Changing the coolant .......................................... 6-14
Air filter ............................................................... 6-17
Air intake duct ..................................................... 6-19
Carburetor adjustment ........................................ 6-20
Idle speed adjustment ........................................ 6-20
Throttle cable free play inspection ...................... 6-21
Valve clearance adjustment ................................ 6-21
Tires .................................................................... 6-21
Wheels ................................................................ 6-24
Clutch lever free play adjustment........................ 6-25
Brake light switch adjustment ............................. 6-25
Checking the front and rear brake pads.............. 6-26
Inspecting the brake fluid level............................ 6-27
Brake fluid replacement ...................................... 6-28
Drive chain slack check ...................................... 6-28Drive chain slack adjustment ............................. 6-29
Drive chain lubrication........................................ 6-29
Cable inspection and lubrication ........................ 6-30
Throttle cable and grip lubrication ...................... 6-30
Brake pedal lubrication....................................... 6-30
Brake and clutch lever lubrication ...................... 6-31
Sidestand lubrication.......................................... 6-31
Rear suspension lubrication............................... 6-31
Front fork inspection ........................................... 6-32
Steering inspection ............................................ 6-32
Wheel bearings .................................................. 6-33
Battery................................................................ 6-33
Fuse replacement .............................................. 6-34
Headlight bulb replacement ............................... 6-35
Tail/brake light bulb replacement ........................ 6-36
Turn signal light bulb replacement...................... 6-36
Supporting the motorcycle ................................. 6-37
Front wheel removal ........................................... 6-37
Front wheel installation ...................................... 6-38
Rear wheel removal ........................................... 6-39
Rear wheel installation ....................................... 6-40
Troubleshooting .................................................. 6-40
Troubleshooting chart ......................................... 6-41
E_5eb_PeriodicTOC.fm Page 1 Thursday, November 18, 1999 4:06 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
6 Battery storage
This motorcycle is equipped with a dig-
ital speedometer and the odometer
memory tends to drain the battery.
When the motorcycle is not used for a
month or longer, be sure to remove the
battery, fully charge it and store it in a
cool, dry place.
EC000102
CAUTION:@ l
Completely recharge the bat-
tery before storing. Storing a
discharged battery can cause
permanent battery damage.
l
Use a battery charger designed
for a sealed-type (MF) battery.
Using a conventional battery
charger will cause battery dam-
age. If you do not have a sealed-
type battery charger, contact
your Yamaha dealer.
l
Always make sure the connec-
tions are correct when reinstall-
ing the battery.
@
EAU01754
Fuse replacementThe fuse boxes are located under the
rider seat. If any fuse is blown, turn off
the main switch and the switch of the
circuit in question. Install a new fuse of
specified amperage. Turn on the
switches and see if the electrical device
operates. If the fuse immediately blows
again, consult a Yamaha dealer.
EC000103
CAUTION:@ Do not use fuses of higher amper-
age rating than those recommend-
ed. Substitution of a fuse of
improper rating can cause extensive
electrical system damage and pos-
sibly a fire. @
1. Ignition fuse
2. Headlight fuse
3. Signaling system fuse
4. Spare fuse (´ 3)
5. Radiator fan fuse
6. Odometer fuse
1. Main fuse
2. Spare fuse
E_5eb_Periodic.fm Page 34 Thursday, November 18, 1999 4:06 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
6
EC000104
CAUTION:@ To prevent damage to the following:l
Headlight bulb
Avoid touching the glass part of
the bulb. Keep it free from oil;
otherwise, the transparency of
the glass, life of the bulb, and il-
luminous flux will be adversely
affected. If oil gets on the bulb,
thoroughly clean it with a cloth
moistened with alcohol or lac-
quer thinner.
l
Headlight lens
• Do not affix any type of tinted
film or stickers to the head-
light lens.
• Do not use headlight bulbs of
wattage higher than speci-
fied.
@5. Install the bulb holder cover and
reconnect the headlight connec-
tor.
If the headlight beam adjustment is
necessary, ask a Yamaha dealer to
make that adjustment.
EAU01823
Tail/brake light bulb
replacement1. Remove the passenger seat. (See
page 3-15 for seat removal and in-
stallation procedures.)
2. To remove the socket, turn it coun-
terclockwise.
3. To remove the defective bulb, turn
it counterclockwise.
4. Push a new bulb into the socket
and turn it clockwise.
5. Install the socket and turn it clock-
wise.
6. Install the passenger seat.
EAU01095
Turn signal light bulb
replacement1. Remove the screw and the lens.
2. Remove the defective bulb by
pushing it inward and turning it
counterclockwise.
3. Install a new bulb by pushing it in-
ward and turning it clockwise.
4. Install the lens and tighten the
screw.
1. Bulb socket
1. Screw
E_5eb_Periodic.fm Page 36 Thursday, November 18, 1999 4:06 PM
SPECIFICATIONS
8-4
8
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 2
Tail/brake light 12 V, 5/21 W ´ 1
Turn signal light 12 V, 21 W ´ 4
Auxiliary light 12 V, 5 W ´ 2
Meter light 12 V, 1.4 W ´ 2
Neutral indicator light LED
High beam indicator light LED
Turn indicator light LED
Fuel indicator light LED
Oil level/coolant temperature
indicator light LED
Fuses
Main fuse 30 A
Headlight fuse 20 A
Signaling system fuse 20 A
Radiator fan fuse 7.5 A
Ignition fuse 15 A
Odometer fuse 7.5 A
E_5eb_Spec.fm Page 4 Thursday, November 18, 1999 4:08 PM
10-INDEXAAir filter .................................................. 6-17
Air intake duct ........................................ 6-19
Antitheft alarm (optional) ........................ 3-12BBattery ................................................... 6-33
Brake and clutch lever lubrication........... 6-31
Brake fluid replacement ......................... 6-28
Brake light switch adjustment ................. 6-25
Brake pedal lubrication........................... 6-30CCable inspection and lubrication ............ 6-30
Carburetor adjustment ........................... 6-20
Care.........................................................7-1
Changing the coolant ............................. 6-14
Checking the front and rear brake
pads .................................................... 6-26
Clutch lever ............................................ 3-11
Clutch lever free play adjustment ........... 6-25
Controls/Instruments ................................2-3
Cooling system ...................................... 6-13
Cowling and panel removal and
installation .............................................6-6
Cowlings A and B ....................................6-6DDiagnosis device......................................3-9
Digital speedometer .................................3-7
Dimmer switch .........................................3-9
Drive chain lubrication ............................ 6-29
Drive chain slack adjustment.................. 6-29
Drive chain slack check.......................... 6-28
EEngine break-in ....................................... 5-5
Engine oil .............................................. 6-10
Engine stop switch................................. 3-10FFront brake lever ................................... 3-11
Front fork adjustment............................. 3-17
Front fork inspection .............................. 6-32
Front wheel installation .......................... 6-38
Front wheel removal .............................. 6-37
Fuel ....................................................... 3-13
Fuel indicator light ................................... 3-2
Fuel indicator light circuit check ............... 3-6
Fuel tank breather hose ......................... 3-14
Fuel tank cap ......................................... 3-13
Fuse replacement.................................. 6-34GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-9
Dimmer switch ................................... 3-9
Engine stop switch ........................... 3-10
Horn switch ...................................... 3-10
Light switch ...................................... 3-10
Pass switch ........................................ 3-9
Start switch ...................................... 3-10
Turn signal switch ............................ 3-10
Headlight bulb replacement ................... 6-35
Helmet holder ........................................ 3-17
High beam indicator light ......................... 3-2
Horn switch ........................................... 3-10
IIdentification number records ...................9-1
Idle speed adjustment ............................6-20
Indicator lights ..........................................3-2
Fuel indicator light...............................3-2
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Oil level/coolant temperature
indicator light....................................3-3
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-27KKey identification number .........................9-1LLeft view...................................................2-1
Light switch ............................................3-10
Luggage strap holders ...........................3-23MMain switch/Steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level/coolant temperature indicator
light ........................................................3-3
Oil level / coolant temperature indicator
light circuit check ...................................3-5PPanel C ....................................................6-8
Parking.....................................................5-5
E_5ebIX.fm Page 1 Thursday, November 18, 1999 4:09 PM
INDEX
Pass switch ............................................. 3-9
Periodic maintenance and lubrication ...... 6-3
Pre-operation check list ........................... 4-1RRear brake pedal ................................... 3-12
Rear shock absorber adjustment ........... 3-19
Rear suspension lubrication................... 6-31
Rear wheel installation........................... 6-40
Rear wheel removal............................... 6-39
Recommended combinations of the
front fork and the rear shock
absorber settings................................. 3-22
Right view................................................ 2-2SSeats ..................................................... 3-15
Shifting .................................................... 5-4
Shift pedal ............................................. 3-11
Sidestand .............................................. 3-23
Sidestand/clutch switch operation
check .................................................. 3-24
Sidestand lubrication ............................. 6-31
Spark plug inspection .............................. 6-9
Specifications .......................................... 8-1
Starter (choke) “ ”.............................. 3-15
Starting a warm engine ............................ 5-3
Starting the engine .................................. 5-1
Start switch ............................................ 3-10
Steering inspection ................................ 6-32
Storage.................................................... 7-4
Storage compartment ............................ 3-17
Supporting the motorcycle ..................... 6-37
TTachometer............................................. 3-8
Tail/brake light bulb replacement ........... 6-36
Throttle cable and grip lubrication.......... 6-30
Throttle cable free play inspection ......... 6-21
Tips for reducing fuel consumption .......... 5-4
Tires...................................................... 6-21
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-40
Troubleshooting chart ........................... 6-41
Turn indicator light................................... 3-2
Turn signal light bulb replacement ......... 6-36
Turn signal switch ................................. 3-10VValve clearance adjustment .................. 6-21
Vehicle identification number................... 9-1WWheel bearings ..................................... 6-33
Wheels .................................................. 6-24
E_5ebIX.fm Page 2 Thursday, November 18, 1999 4:09 PM