2000 YAMAHA YZF-R6 engine coolant

2-1
2
EAU00026
2-DESCRIPTIONLeft view1. Front fork compression damping force
adjusting screw (page 3-19)
2. Front fork rebound damping force
adjusting screw (page 3-18)
3. Front fork spring preload adjusting bolt (page 3-18)
4. Air filter (page 6-17)
5. Rear shock absorber compression
damping force adjusting screw (page 3-20)6. Rear shock absorber spring preload
adjusting ring (page 3-20)
7. Rear shock absorber rebound damping
force adjusting knob (page 3-20)
8. Shift pedal (page 3-11)
9. Coolant reservoir tank (page 6-13)
10. Engine oil filter (page 6-11)
E_5eb_Description.fm Page 1 Thursday, November 18, 1999 4:02 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAU01564
Oil level/coolant temperature indica-
tor light “ ”
This indicator light has two functions.l
The light will come on and symbol
“ ” will flash if the engine oil lev-
el is low. If this symbol flashes,
stop the engine immediately and
fill it with oil to the specified level.
l
The light will come on and symbol
“ ” will flash if the coolant tem-
perature is too high. The following
chart shows the conditions of the
indicator light, symbol and tem-
perature display in accordance to
coolant temperature.
The light circuit can be checked by the
procedure on page 3-5.
EC000118
CAUTION:@ l
Do not run the motorcycle until
you know it has sufficient en-
gine oil.
l
Do not run the motorcycle if the
engine is overheated.
@NOTE:@ Even if the oil is fislled to the specified
level, the indicator light may flicker
when riding on a slope or during sud-
den acceleration or deceleration, but
this is normal. @
1. Oil level symbol “ ”
2. Oil level/coolant temperature
indicator light “ ”
3. Coolant temperature symbol “ ”E_5eb_Functions.fm Page 3 Thursday, November 18, 1999 4:03 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
CB-77E
Coolant
temperatureDisplay Conditions What to do0°C ~ 40°C Symbol and “LO” are dis-
played.OK. Go ahead with riding.
41 °C ~ 117 °C Symbol and temperature
are displayed.OK. Go ahead with riding
118 °C ~ 140 °C Symbol and temperature
flash.
Indicator light comes on.Stop the motorcycle and allow it
to idle until coolant temperature
goes down.
If the temperature does not go
down, stop the engine. See
“Engine overheating” in the trou-
bleshooting chart on page 6-42
for instructions.
141 °C ~Symbol and “HI” flash.
Indicator light comes on.Stop the engine and allow it to
cool. See “Engine overheating”
in the troubleshooting chart on
page 6-42 for instructions.
˚C˚C˚C˚C
E_5eb_Functions.fm Page 4 Thursday, November 18, 1999 4:03 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU02987
Oil level / coolant temperature indicator light circuit check
CB-75E
Indicator comes on. After a few seconds:
Indicator does not come on.
Have a Yamaha
dealer inspect the
electrical circuit.
Turn the main switch to “ON”.
Have a Yamaha dealer inspect
the electrical circuit.
If symbol “ ” is displayed, check the
engine temperature. (See page 3-4.)
Indicator goes off.
No symbol is on.
Symbol “ ” or
“” is displayed.
OK. Go ahead
with riding.
Indicator does not go off.If s ym b ol “ ” is
displayed, inspect
the oil level.
Oil level is OK.
Oil level is low.
Have a Yamaha dealer
inspect the electrical
circuit.
Supply
recommended
engine oil.
If the engine is hot,
allow it to cool and see
“Engine overheating”
in the troubleshooting
chart on page 6-42 for
instructions.
If the engine
temperature is
normal, have a
Yamaha dealer
inspect the
electrical circuit.
E_5eb_Functions.fm Page 5 Thursday, November 18, 1999 4:03 PM

4-1
4
EAU01114
4-PRE-OPERATION CHECKSOwners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake
• Check operation, free play, fluid level and fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-25 ~ 6-28
Rear brake6-25 ~ 6-28
Clutch• Check operation condition and free play.
• Adjust if necessary.6-25
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.6-21, 6-30
Engine oil• Check oil level.
• Fill with oil if necessary.6-10 ~ 6-13
Coolant reservoir tank• Check coolant level.
• Fill with coolant if necessary.6-13 ~ 6-16
Drive chain• Check chain slack and condition.
• Adjust if necessary.6-28 ~ 6-29
Wheels and tires• Check tire pressure, wear and damage.6-21 ~ 6-24
6-37 ~ 6-40
Control cable• Check for smooth operation.
• Lubricate if necessary.6-30
Brake pedal shaft• Check for smooth operation.
• Lubricate if necessary.6-30
Brake and clutch lever
pivots• Check for smooth operation.
• Lubricate if necessary.6-31
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OPERATION AND IMPORTANT RIDING POINTS
5-3
51. Turn the main switch to “ON” and
the engine stop switch to “ ”.
ECA00005
CAUTION:@ The oil level/coolant temperature in-
dicator light and fuel indicator light
should come on for a few seconds
and then go off. If an indicator light
does not go off, refer to the corre-
sponding indicator light circuit
check in the “INSTRUMENT AND
CONTROL FUNCTIONS” section. @2. Shift the transmission into neutral.NOTE:@ When the transmission is in neutral, the
neutral indicator light should be on. If
the light does not come on, ask a
Yamaha dealer to inspect it. @3. Turn on the starter (choke) and
completely close the throttle grip.
4. Start the engine by pushing the
start switch.
NOTE:@ If the engine fails to start, release the
start switch, wait a few seconds, then
try again. Each attempt should be as
short as possible to preserve the bat-
tery. Do not crank the engine more
than 10 seconds on any one attempt. @5. After starting the engine, move the
starter (choke) to the halfway posi-
tion.NOTE:@ For maximum engine life, never accel-
erate hard with a cold engine! @6. After the engine is warm, turn off
the starter (choke) completely.NOTE:@ The engine is warm when it responds
normally to the throttle with the starter
(choke) turned off. @
EAU01258
Starting a warm engineThe starter (choke) is not required
when the engine is warm.
EC000046
CAUTION:@ See the “Engine break-in” section
prior to operating the motorcycle for
the first time. @
E_5eb_Operation.fm Page 3 Thursday, November 18, 1999 4:05 PM

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-3
Cowling and panel removal and installation.......... 6-6
Cowlings A and B ................................................. 6-6
Panel C ................................................................. 6-8
Spark plug inspection ........................................... 6-9
Engine oil ............................................................ 6-10
Cooling system ................................................... 6-13
Changing the coolant .......................................... 6-14
Air filter ............................................................... 6-17
Air intake duct ..................................................... 6-19
Carburetor adjustment ........................................ 6-20
Idle speed adjustment ........................................ 6-20
Throttle cable free play inspection ...................... 6-21
Valve clearance adjustment ................................ 6-21
Tires .................................................................... 6-21
Wheels ................................................................ 6-24
Clutch lever free play adjustment........................ 6-25
Brake light switch adjustment ............................. 6-25
Checking the front and rear brake pads.............. 6-26
Inspecting the brake fluid level............................ 6-27
Brake fluid replacement ...................................... 6-28
Drive chain slack check ...................................... 6-28Drive chain slack adjustment ............................. 6-29
Drive chain lubrication........................................ 6-29
Cable inspection and lubrication ........................ 6-30
Throttle cable and grip lubrication ...................... 6-30
Brake pedal lubrication....................................... 6-30
Brake and clutch lever lubrication ...................... 6-31
Sidestand lubrication.......................................... 6-31
Rear suspension lubrication............................... 6-31
Front fork inspection ........................................... 6-32
Steering inspection ............................................ 6-32
Wheel bearings .................................................. 6-33
Battery................................................................ 6-33
Fuse replacement .............................................. 6-34
Headlight bulb replacement ............................... 6-35
Tail/brake light bulb replacement ........................ 6-36
Turn signal light bulb replacement...................... 6-36
Supporting the motorcycle ................................. 6-37
Front wheel removal ........................................... 6-37
Front wheel installation ...................................... 6-38
Rear wheel removal ........................................... 6-39
Rear wheel installation ....................................... 6-40
Troubleshooting .................................................. 6-40
Troubleshooting chart ......................................... 6-41
E_5eb_PeriodicTOC.fm Page 1 Thursday, November 18, 1999 4:06 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02970*
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake system
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level
regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
• Replace the brake hoses every four years or if cracked or damaged.
@20
*Rear suspension relay
arm and connecting arm
pivoting points• Check operation.
• Correct if necessary.ÖÖ
21*Carburetors• Check engine idling speed, synchronization and starter operation.
• Adjust if necessary.ÖÖÖ
22 Engine oil• Check oil level and vehicle for oil leakage.
• Correct if necessary.
• Change. (Warm engine before draining.)ÖÖÖ
23 Engine oil filter cartridge•Replace.ÖÖ
24*Cooling system• Check coolant level and vehicle for coolant leakage.
• Correct if necessary.
• Change coolant every 24,000 km or 24 months (whichever comes
first).ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
E_5eb_Periodic.fm Page 5 Thursday, November 18, 1999 4:06 PM