Page 62 of 111
PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
6 7. Apply a light coat of engine oil to
the O-ring of the new oil filter.
NOTE:@ Make sure the O-ring is seated proper-
ly. @
8. Install the oil filter and tighten it to
the specified torque with an oil fil-
ter wrench.9. Fill the engine with sufficient oil to
reach the specified level. Install
the engine oil filler cap and tighten
it.
EC000066
CAUTION:@ l
Do not put in any chemical addi-
tives. Engine oil also lubricates
the clutch and additives could
cause clutch slippage.
l
Be sure no foreign material en-
ters the crankcase.
@
1. O-ring
1. Torque wrenchTightening torque:
Oil filter:
17 Nm (1.7 m·kg)
Recommended oil:
See page 8-1.
Oil quantity:
Total amount:
3.5 L
Periodic oil change:
2.5 L
With oil filter replacement:
2.7 L
E_5eb_Periodic.fm Page 12 Thursday, November 18, 1999 4:06 PM
Page 63 of 111
PERIODIC MAINTENANCE AND MINOR REPAIR
6-13
610. Start the engine and warm it up for
several minutes. While warming
up, check for oil leakage. If oil
leakage is found, stop the engine
immediately and check for the
cause.
11. After the engine is started, the oil
level indicator light should go off if
the oil is at the specified level.
EC000067
CAUTION:@ If the indicator light flickers or re-
mains on, immediately stop the en-
gine and consult with a Yamaha
dealer. @12. Install the cowling.
EAU01611
Cooling system1. Check the coolant level in the res-
ervoir tank when the engine is cold
as the coolant level will vary with
engine temperature. The coolant
level should be between the maxi-
mum and minimum marks.2. If the level is low, remove the res-
ervoir tank cover by removing the
bolts.
3. Add coolant or distilled water to
raise it to the specified level.
4. Install the reservoir tank cover and
bolts.1. Maximum level mark
2. Minimum level mark
1. Bolt (´ 2)
Reservoir tank capacity:
0.44 L
E_5eb_Periodic.fm Page 13 Thursday, November 18, 1999 4:06 PM
Page 74 of 111
PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
6
EAU00684
WARNING
@ This motorcycle is fitted with super
high-speed running tires. The fol-
lowing points must be observed in
order for you to make fully effective
use of these tires.l
Never fail to use the specified
tires in tire replacement. Other
tires may have a danger of
bursting at super high-speeds.
l
New tires have a relatively low
grip on the road surface until
they have been slightly worn.
Therefore, approximately
100 km should be traveled at
normal speed before any high-
speed riding is done.
l
Before any high-speed runs, the
tires should be warmed-up suf-
ficiently.
l
Always inflate to the correct tire
pressure according to the oper-
ating conditions.
@
EAU00687
WheelsTo ensure maximum performance,
long service, and safe operation, note
the following:l
Always inspect the wheels before
a ride. Check for cracks, bends, or
warpage of the wheels. If any ab-
normal condition exists in a wheel,
consult a Yamaha dealer. Do not
attempt even small repairs to the
wheel. If a wheel is deformed or
cracked, it must be replaced.
l
Tires and wheels should be bal-
anced whenever either one is
changed or replaced. Failure to
have a wheel balanced can result
in poor performance, adverse han-
dling characteristics, and short-
ened tire life.
l
Ride at moderate speeds after
changing a tire since the tire sur-
face must first be broken in for it to
develop its optimal characteristics.
E_5eb_Periodic.fm Page 24 Thursday, November 18, 1999 4:06 PM
Page 75 of 111
PERIODIC MAINTENANCE AND MINOR REPAIR
6-25
6
EAU01356
Clutch lever free play
adjustmentThe clutch lever free play should be ad-
justed to 10 ~ 15 mm.
1. Turn the adjusting bolt at the
clutch lever in direction
a to in-
crease free play or in direction
b
to decrease free play. If the speci-
fied free play cannot be obtained,
proceed with the following steps.
2. Turn the adjusting bolt at the
clutch lever in direction
a to loos-
en the cable.3. Remove cowling A. (See page 6-6
for removal and installation proce-
dures.)
4. Loosen the locknut at the crank-
case side.
5. Turn the adjusting nut at the
crankcase in direction
a to in-
crease free play or in direction
b
to decrease free play. Then tight-
en the locknut.
6. Install the cowling.
EAU00713
Brake light switch adjustmentThe rear brake light switch is activated
by the brake pedal and is properly ad-
justed when the brake light comes on
just before braking takes effect. To ad-
just the rear brake light switch, hold the
switch body so it does not rotate while
turning the adjusting nut.
Turn the adjusting nut in direction
a to
make the brake light come on earlier.
Turn the adjusting nut in direction
b to
make the brake light come on later.
1. Adjusting bolt
2. Free play
1. Locknut
2. Adjusting nut
1. Brake light switch
2. Adjusting nut
E_5eb_Periodic.fm Page 25 Thursday, November 18, 1999 4:06 PM
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
6 Battery storage
This motorcycle is equipped with a dig-
ital speedometer and the odometer
memory tends to drain the battery.
When the motorcycle is not used for a
month or longer, be sure to remove the
battery, fully charge it and store it in a
cool, dry place.
EC000102
CAUTION:@ l
Completely recharge the bat-
tery before storing. Storing a
discharged battery can cause
permanent battery damage.
l
Use a battery charger designed
for a sealed-type (MF) battery.
Using a conventional battery
charger will cause battery dam-
age. If you do not have a sealed-
type battery charger, contact
your Yamaha dealer.
l
Always make sure the connec-
tions are correct when reinstall-
ing the battery.
@
EAU01754
Fuse replacementThe fuse boxes are located under the
rider seat. If any fuse is blown, turn off
the main switch and the switch of the
circuit in question. Install a new fuse of
specified amperage. Turn on the
switches and see if the electrical device
operates. If the fuse immediately blows
again, consult a Yamaha dealer.
EC000103
CAUTION:@ Do not use fuses of higher amper-
age rating than those recommend-
ed. Substitution of a fuse of
improper rating can cause extensive
electrical system damage and pos-
sibly a fire. @
1. Ignition fuse
2. Headlight fuse
3. Signaling system fuse
4. Spare fuse (´ 3)
5. Radiator fan fuse
6. Odometer fuse
1. Main fuse
2. Spare fuse
E_5eb_Periodic.fm Page 34 Thursday, November 18, 1999 4:06 PM
Page 85 of 111
PERIODIC MAINTENANCE AND MINOR REPAIR
6-35
6
EAU01822*
Headlight bulb replacementThis motorcycle is equipped with a
quartz bulb headlight.
If the headlight bulb burns out, replace
the bulb as follows:
1. Remove panel C. (See page 6-8
for panel removal and installation
procedures.)
2. Remove the headlight connector
and the bulb holder cover.3. Unhook the bulb holder and re-
move the defective bulb.
EW000119
WARNING
@ Keep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down. @4. Put a new bulb into position and
secure it in place with the bulb
holder. Specified fuses:
Main fuse: 30 A
Headlight fuse: 20 A
Signaling system fuse: 20 A
Radiator fan fuse: 7.5 A
Ignition fuse: 15 A
Odometer fuse: 7.5 A
1. Connector
2. Bulb holder cover
1. Bulb holder
E_5eb_Periodic.fm Page 35 Thursday, November 18, 1999 4:06 PM
Page 86 of 111
PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
6
EC000104
CAUTION:@ To prevent damage to the following:l
Headlight bulb
Avoid touching the glass part of
the bulb. Keep it free from oil;
otherwise, the transparency of
the glass, life of the bulb, and il-
luminous flux will be adversely
affected. If oil gets on the bulb,
thoroughly clean it with a cloth
moistened with alcohol or lac-
quer thinner.
l
Headlight lens
• Do not affix any type of tinted
film or stickers to the head-
light lens.
• Do not use headlight bulbs of
wattage higher than speci-
fied.
@5. Install the bulb holder cover and
reconnect the headlight connec-
tor.
If the headlight beam adjustment is
necessary, ask a Yamaha dealer to
make that adjustment.
EAU01823
Tail/brake light bulb
replacement1. Remove the passenger seat. (See
page 3-15 for seat removal and in-
stallation procedures.)
2. To remove the socket, turn it coun-
terclockwise.
3. To remove the defective bulb, turn
it counterclockwise.
4. Push a new bulb into the socket
and turn it clockwise.
5. Install the socket and turn it clock-
wise.
6. Install the passenger seat.
EAU01095
Turn signal light bulb
replacement1. Remove the screw and the lens.
2. Remove the defective bulb by
pushing it inward and turning it
counterclockwise.
3. Install a new bulb by pushing it in-
ward and turning it clockwise.
4. Install the lens and tighten the
screw.
1. Bulb socket
1. Screw
E_5eb_Periodic.fm Page 36 Thursday, November 18, 1999 4:06 PM
Page 96 of 111
MOTORCYCLE CARE AND STORAGE
7-2
7
ECA00010
CAUTION:@ l
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If you do use such
products for hard-to-remove
dirt, do not leave it on any long-
er than instructed, then thor-
oughly rinse it off with water,
immediately dry the area and
apply a corrosion protection
spray.
l
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
l
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
l
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel bearings,
swingarm bearings, forks and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure they do not
leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads in the winter are extremely corro-
sive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads. (Salt sprayed in the
winter may remain on the roads well
into spring.)
E_5eb_Cleaning.fm Page 2 Thursday, November 18, 1999 4:08 PM
