2000 YAMAHA YZF-R1 cooling

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
EAU03126
NOTE:@ l
The annual checks must be performed once a year, regardless of the mileage traveled.
l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
@24 Engine oil filter cartridge• Replace.ÖÖ
25
*Cooling system• Check coolant level and vehicle for coolant leakage.
• Correct if necessary.ÖÖ
• Change coolant.Ö
26*Front and rear brake
switches• Check operation.
• Correct accordingly.ÖÖ Ö
27 Moving parts and cables• Lubricate if necessary.ÖÖ
28*Air induction system• Check the air cut valve and reed valve for damage.
• Replace the entire air induction system if necessary.Ö
29*Muffler and exhaust pipe• Check the screw clamp for looseness.
• Tighten if necessary.ÖÖ
30*Lights, signals and
switches• Check operation.
• Correct if necessary.
• Adjust headlight beam if necessary.ÖÖ Ö NO. ITEM CHECKS AND MAINTENANCE JOBSInitial
1,000 kmEvery Every
Annual
check
10,000 km 20,000 km
E_5jj_Periodic.fm Page 4 Wednesday, February 2, 2000 5:18 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-13
6
EAU01577
To change the coolant
1. Place the motorcycle on a level
surface and let the engine cool if
necessary.
2. Remove cowlings A and B, and
panel A. (See pages 6-5 and 6-6
for cowling and panel removal and
installation procedures.)
3. Place a container under the en-
gine to collect the used coolant.4. Remove the radiator cap and cool-
ant reservoir cap.
EW000067
WARNING
@ Never attempt to remove the radia-
tor cap when the engine is hot. @5. Remove the coolant reservoir
bolts and the clutch cable holder
bolt, and then turn the coolant res-
ervoir upside-down to empty it.
6. Install the coolant reservoir and
the clutch cable holder by install-
ing the bolts.7. Remove the coolant drain bolt to
drain the cooling system.
1. Coolant reservoir cap
2. Radiator cap
1. Bolt (´ 2)
2. Clutch cable holder bolt
1. Coolant drain bolt
E_5jj_Periodic.fm Page 13 Wednesday, February 2, 2000 5:18 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-15
614. Remove the radiator cap to check
the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radia-
tor, and then install the radiator
cap.
15. Check the coolant level in the res-
ervoir. If necessary, remove the
coolant reservoir cap, add coolant
to the maximum level mark, and
then install the cap.
16. Start the engine, and then check
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
17. Install the cowlings and the panel.
EAU03162
Cleaning the air filter element The air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more fre-
quently if you are riding in unusually
wet or dusty areas.
1. Remove the rider seat. (See page
3-14 for rider seat removal and in-
stallation procedures.)
2. Remove the bolt at the front of the
fuel tank and loosen the bolt at the
rear.3. Lift the front of the fuel tank, and
then tilt it back and away from the
air filter case. (Do not disconnect
the fuel hoses!)1. Bolt (front)
2. Bolt (rear)
E_5jj_Periodic.fm Page 15 Wednesday, February 2, 2000 5:18 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-44
6 Engine overheating
EW000070
WARNING
@ l
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
l
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
@NOTE:@ If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible. @
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
E_5jj_Periodic.fm Page 44 Wednesday, February 2, 2000 5:18 PM

SPECIFICATIONS
8-2
8
Cooling system capacity
(total amount)
2.55 L
Air filterDry type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 18 L
Fuel reserve amount 3.8 L
Carburetor
Manufacturer MIKUNI
Model ´ quantity BDSR40 ´ 4
Spark plug
Manufacturer/model NGK / CR9E or
DENSO / U27ESR-N
Gap 0.7–0.8 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.581
Secondary reduction system Chain drive
Secondary reduction ratio 2.688
Number of drive chain
sprocket teeth (rear/front) 16/43
Transmission type Constant mesh 6-speed
Operation Left footGear ratio
1st 2.500
2nd 1.842
3rd 1.500
4th 1.333
5th 1.200
6th 1.115
Chassis
Frame type Diamond
Caster angle 24°
Trail 92 mm
Tires
Front
Type Tubeless
Size 120/70 ZR17 (58 W)
Manufacturer/
model Metzeler / MEZ3Y Front
Dunlop / D207FQ
Rear
Type Tubeless
Size 190/50 ZR17 (73 W)
Manufacturer/
model Metzeler / MEZ3Y
Dunlop / D207N
E_5jj_Spec.fm Page 2 Wednesday, February 2, 2000 5:19 PM