5 - 43
CHAS
HANDLEBAR
5. Install:
l
Throttle cable cap
1
l
Screw (throttle cable cap)
2
l
Cover (throttle cable cap)
3
WARNING
After tightening the screws, check that the
throttle grip
4
moves smoothly. If it does
not, retighten the bolts for adjustment.
T R..4 Nm (0.4 m · kg, 2.9 ft · lb)
6. Install:
l
Master cylinder
1
lMaster cylinder bracket 2
lBolt (master cylinder bracket) 3
NOTE:
lInstall the bracket so that the arrow mark a
faces upward.
lFirst tighten the bolt on the upper side of the
master cylinder bracket, and then tighten the
bolt on the lower side.
T R..9 Nm (0.9 m · kg, 6.5 ft · lb)
7. Install:
l“ENGINE STOP” button 1
lClutch lever holder 2
lBolt (clutch lever holder) 3
lDecompression lever holder 4
lScrew (decompression lever holder) 5
lClamp 6
T R..4 Nm (0.4 m · kg, 2.9 ft · lb)
T R..4 Nm (0.4 m · kg, 2.9 ft · lb)
5 - 44
CHASHANDLEBAR
NOTE:
lThe “ENGINE STOP” button, clutch lever
holder and clamp should be installed accord-
ing to the dimensions shown.
lPass the “ENGINE STOP” button lead in the
middle of the clutch holder.
8. Install:
lClutch cable 1
NOTE:
Apply the lithium soap base grease on the
clutch cable end.
9. Adjust:
lClutch lever free play
Refer to “CLUTCH ADJUSTMENT”
section in the CHAPTER 3.
10. Clamp the clamp portion a of the num-
ber plate to the handlebar.
11. Insert the end of the fuel breather hose
1 into the hole of the number plate.
