3-8
INSTRUMENT AND CONTROL FUNCTIONS
1
2
3
4
5
6
7
8
9
Off position
1. Arrow mark positioned over “OFF”
EAU02969
Fuel cock
The fuel cock supplies fuel from the
tank to the carburetors while filtering it
also.
The fuel cock has three positions,
which should be set as shown in the il-
lustrations.
OFF
With the fuel cock in this position, fuel
will not flow. Always set the fuel cock to
this position when the engine is not
running.
Normal position
1. Arrow mark positioned over “ON”
ON
With the fuel cock in this position, fuel
flows to the carburetors. Set the fuel
cock to this position when starting the
engine and while riding.Reserve position
1. Arrow mark positioned over “RES”
RES
This indicates reserve. If you run out of
fuel while riding, set the fuel cock to
this position. Fill the tank at the first op-
portunity. Be sure to set the fuel cock
back to “ON” after refueling!
5-5
OPERATION AND IMPORTANT RIDING POINTS
1
2
3
4
5
6
7
8
9
EAU00424
Tips for reducing fuel con-
sumption
Your motorcycle’s fuel consumption
depends to a large extent on your
riding style. The following tips can help
reduce fuel consumption:
l
Warm up the engine before
riding.
l
Turn off the starter (choke) as
soon as possible.
l
Shift up swiftly and avoid high en-
gine speeds during acceleration.
l
Do not double-clutch or rev the
engine while shifting down and
avoid high engine speeds with no
load on the engine.
l
Turn off the engine instead of let-
ting it idle for an extended length
of time, i.e. in traffic jams, at traffic
lights or railroad crossings.
EAU01128
Engine break-in
There is never a more important period
in the life of your motorcycle than the
period between zero and 1,600 km.
For this reason we ask that you care-
fully read the following material. Be-
cause the engine is brand new, you
must not put an excessive load on it for
the first 1,600 km. The various parts in
the engine wear and polish them-
selves to the correct operating clear-
ances. During this period, prolonged
full throttle operation, or any condition
which might result in excessive heat-
ing of the engine, must be avoided.
EAU01171
0 ~ 1,000 km
Avoid operation above 1/3 throttle.
1,000 ~ 1,600 km
Avoid cruising speeds in excess of
1/2 throttle.
EC000056
CAUTION:
After 1,000 km of operation, be sure
to replace the engine oil, oil filter
and final gear oil.
1,600 km and beyond
Proceed with normal riding.
EC000049
CAUTION:
If any engine trouble should occur
during the break-in period, consult
a Yamaha dealer immediately.
6-2
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
NO. ITEM CHECKS AND MAINTENANCE JOBSInitial
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*
Fuel line
• Check fuel hoses for cracks or damage.
• Replace if necessary.
ÖÖ
2 Spark plugs
• Check condition.
• Clean, regap or replace if necessary.
ÖÖÖ
3
*
Valves
• Check valve clearance.
• Adjust if necessary.
ÖÖÖ
4 Air filter
• Clean or replace if necessary.
ÖÖ
5 Clutch
• Check operation.
• Adjust or replace cable.
ÖÖÖ
6
*
Front brake
• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.
ÖÖÖ
7
*
Rear brake
• Check operation.
• Adjust brake pedal and replace brake shoes if necessary.
ÖÖÖ
8
*
Wheels
• Check balance, runout, spoke tightness and for damage.
• Tighten spokes and rebalance, replace if necessary.
ÖÖ
9
*
Tires
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
ÖÖ
10
*
Wheel bearings
• Check bearing for looseness or damage.
• Replace if necessary.
ÖÖ
8-2
SPECIFICATIONS
1
2
3
4
5
6
7
8
9
Quantity
Periodic oil change 2.6 L
With oil filter replacement 2.8 L
Total amount 3.2 L
Final gear oil
Type SAE80API “GL-4” Hypoid Gear
Oil
Quantity 0.19 L
Air filter
Dry type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 16 L
Reserve amount 3 L
Carburetor
Type
´
quantity BDS28
´
2
Manufacturer MIKUNI
CAUTION:Be sure to use motor oils that do not contain anti-fric-
tion modifiers. Passenger car motor oils (often labeled
“Energy Conserving”) contain anti-friction additives
which will cause clutch and/or starter clutch slippage,
resulting in reduced component life and poor engineperformance.
Spark plug
Type/Manufacturer DPR7EA-9 / NGK
X22EPR-U9 / DENSO
Gap 0.8 ~ 0.9 mm
Clutch type
Wet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.789
Secondary reduction system Shaft drive
Secondary reduction ratio 3.071
Transmission type Constant mesh 5-speed
Operation Left foot operation
Gear ratio 1st 2.714
2nd 1.900
3rd 1.458
4th 1.166
5th 0.966
Chassis
XVS650
Frame type Double cradle
Caster angle 35˚
Trail 153 mm
INDEX
A
Air filter ....................................................6-12
Antitheft alarm (optional) ..........................3-3
B
Battery ....................................................6-26
Brake and clutch lever lubrication ..........6-24
Brake and shift pedal lubrication ............6-23
Brake fluid replacement ..........................6-22
Brake light switch adjustment .................6-21
C
Cable inspection and lubrication ............6-23
Carburetor adjustment ............................6-13
Care ..........................................................7-1
Checking the front brake pads and
rear brake shoes ..................................6-21
Clutch lever ...............................................3-5
Clutch lever free play adjustment ...........6-18
Controls/Instruments
(XVS650/XVS650A) ..............................2-5
D
Dimmer switch ..........................................3-3
E
Engine break-in ........................................5-5
Engine oil ..................................................6-9
Engine stop switch ...................................3-4
Engine trouble indicator light ....................3-2
F
Final gear oil ...........................................6-11
Front brake lever ......................................3-5
Front brake lever free play
adjustment ...........................................6-19
Front fork inspection ...............................6-25
Front wheel installation ...........................6-31
Front wheel removal ...............................6-31
Fuel ...........................................................3-7
Fuel cock ..................................................3-8
Fuel tank breather hose ...........................3-7
Fuel tank cap ............................................3-6
Fuse replacement ...................................6-27
G
Give safety the right of way ......................1-1
H
Handlebar switches ..................................3-3
Dimmer switch ....................................3-3
Engine stop switch ..............................3-4
Horn switch .........................................3-3
Lights switch .......................................3-4
Pass switch .........................................3-3
Start switch .........................................3-4
Turn signal switch ...............................3-3
Headlight bulb replacement ...................6-28
Helmet holder .........................................3-12
High beam indicator light ..........................3-2
Horn switch ...............................................3-3
I
Identification number records ...................9-1
Idle speed adjustment ............................6-14
Indicator lights ..........................................3-2
Engine trouble indicator light ..............3-2
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-22
K
Key identification number .........................9-1
L
Left view (XVS650) ...................................2-1
Left view (XVS650A) ................................2-3
Lights switch .............................................3-4
Luggage strap holders ............................3-15
M
Main switch/Steering lock .........................3-1
Model label ...............................................9-2
N
Neutral indicator light ................................3-2
P
Panel A .....................................................6-6
Panel B .....................................................6-7
Panel removal and installation .................6-5
Parking ......................................................5-6