2000 YAMAHA XVS1100A light

PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6 To check the final gear oil level
1. Place the motorcycle on a level
surface and hold it in an upright
position.
NOTE:@ l
The final gear oil level must be
checked on a cold engine.
l
Make sure that the motorcycle is
positioned straight up when check-
ing the oil level. A slight tilt to the
side can result in a false reading.
@2. Remove the oil filler bolt, and then
check the oil level in the final gear
case.
NOTE:@ The oil level should be at the brim of
the filler hole. @3. If the oil is below the brim of the fill-
er hole, add sufficient oil of the rec-
ommended type to raise it to the
correct level.
To change the final gear oil
1. Place an oil pan under the final
gear case to collect the used oil.
2. Remove the oil filler bolt and drain
bolt to drain the oil from the final
gear case.
3. Install the final gear oil drain bolt,
and then tighten it to the specified
torque.
4. Add the recommended final gear
oil to the brim of the filler hole.
NOTE:@ GL4 is a quality rating. Hypoid gear oils
rated GL5 or GL6 may also be used. @5. Install and tighten the filler bolt to
the specified torque.
6. Check the final gear case for oil
leakage. If oil is leaking, check for
the cause.
1. Final gear oil drain bolt
2. Final gear oil filler bolt
3. Proper oil level
Tightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kg)
Recommended final gear oil:
Hypoid gear oil SAE 80 (API GL4)
or multigrade hypoid gear oil SAE
80W-90
Oil quantity:
0.2 L
Tightening torque:
Final gear oil filler bolt:
23 Nm (2.3 m·kg)
E_5KS.book Page 10 Monday, August 21, 2000 10:48 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6
EAU03195
Cleaning the air filter element The air filter element should be cleaned
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart. Clean the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the air filter case cover by
removing the screws.
2. Pull the air filter element out.3. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air as shown.
If the air filter element is damaged,
replace it.4. Insert the air filter element into the
air filter case as shown.
EC000082
CAUTION:@ l
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
l
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
@5. Install the air filter case cover by
installing the screws.
1. Air filter case cover
2. Screw (´ 3)
1. Air filter element
2. Projection
3. Tab
E_5KS.book Page 11 Monday, August 21, 2000 10:48 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-19
6
EAU01746*
Adjusting the brake pedal
position The top of the brake pedal should be
positioned approximately 82 mm
(XVS1100) or 98.5 mm (XVS1100A)
above the top of the footrest as shown.
Periodically check the brake pedal po-
sition and, if necessary, have a
Yamaha dealer adjust it.
EW000109
WARNING
@ A soft or spongy feeling in the brake
pedal can indicate the presence of
air in the hydraulic system. If there
is air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the motorcycle. Air in
the hydraulic system will diminish
the braking performance, which
may result in loss of control and an
accident. @
EAU00713
Adjusting the rear brake light
switch The rear brake light switch, which is ac-
tivated by the brake pedal, is properly
adjusted when the brake light comes
on just before braking takes effect. If
necessary, adjust the brake light switch
as follows.
Turn the adjusting nut while holding the
rear brake light switch in place. To
make the brake light come on earlier,
turn the adjusting nut in direction
a. To
make the brake light come on later,
turn the adjusting nut in direction
b.
a. Distance between brake pedal and footrestXVS1100
a. Distance between brake pedal and footrestXVS1100A
1. Brake light switch
2. Adjusting nut
E_5KS.book Page 19 Monday, August 21, 2000 10:48 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6 3. Pull the ignitor unit panel outward
to the right.
NOTE:@ To install a quick fastener, push its pin
back so that it will protrude from the
fastener head, then insert the fastener
and push the protruding pin in until it is
flush with the fastener head. @
The fuse box, which contains the fuses
for the individual circuits, is located in-
side the storage compartment. (See
page 3-14 for storage compartment
cover removal and installation proce-
dures.)If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
EC000103
CAUTION:@ Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire. @3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
1. Ignitor unit panel
2. Spare fuse
3. Main fuse
1. Fuse box
2. Odometer fuse
3. Ignition fuse
4. Headlight fuse
5. Carburetor heater fuse
6. Spare fuse (´ 3)
7. Signaling system fuse
Specified fuses:
Main fuse: 30 A
Odometer fuse: 5 A
Ignition fuse: 10 A
Headlight fuse: 15 A
Carburetor heater fuse: 15 A
Signaling system fuse: 10 A
E_5KS.book Page 28 Monday, August 21, 2000 10:48 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
64. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU03003
Replacing the headlight bulb This motorcycle is equipped with a
quartz bulb headlight. If the headlight
bulb burns out, replace it as follows.
1. Remove the headlight unit by re-
moving the screws.
2. Disconnect the headlight coupler,
and then remove the headlight unit
and bulb cover.3. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the defective bulb.
After removal
Before installation
1. Screw (´ 2)
1. Headlight bulb holder
E_5KS.book Page 29 Monday, August 21, 2000 10:48 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-30
6
EW000119
WARNING
@ Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down. @4. Place a new bulb into position, and
then secure it with the bulb holder.
EC000105
CAUTION:@ Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with
alcohol or thinner. @5. Install the bulb cover, and then
connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU00855
Replacing a turn signal light
bulb or the tail/brake light
bulb 1. Remove the lens by removing the
screws.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
1. Do not touch this area.
1. Screw (´ 2)
E_5KS.book Page 30 Monday, August 21, 2000 10:48 AM

MOTORCYCLE CARE AND STORAGE
7-2
7 thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
l
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments, switch-
es and lights), breather hoses
and vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the wind-shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:@ Salt sprayed on roads in the winter may
remain well into spring. @
E_5KS.book Page 2 Monday, August 21, 2000 10:48 AM

SPECIFICATIONS
8-4
8
Wheels
XVS1100
Fron t
Type Spoke
Size 18 ´ 2.15
Rear
Type Spoke
Size 15M/C ´ MT4.50
XVS1100A
Fron t
Type Spoke
Size 16 ´ 3.00
Rear
Type Spoke
Size 15M/C ´ MT4.50
Brakes
Front
Type Dual disc brake
Operation Right hand
Fluid DOT 4
Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4Suspension
Front Telescopic fork
Rear Swingarm (link suspension)
Spring/shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper,
spring preload adjustable
Wheel travel
Front 140 mm
Rear 113 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 350 W@ 5,000 r/min
Battery
Model GT14B-4
Voltage, capacity 12 V, 12 Ah
Headlight typeQuartz bulb (halogen)
E_5KS.book Page 4 Monday, August 21, 2000 10:48 AM