6-17
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU00685
WheelsTo ensure maximum performance,
long service, and safe operation, note
the following:
8Always inspect the wheels
before a ride. Check for cracks,
bends or warpage of the wheel.
Be sure the spokes are tight and
undamaged. If any abnormal
condition exists in a wheel, con-
sult a Yamaha dealer. Do not
attempt even small repairs to the
wheel. If a wheel is deformed or
cracked, it must be replaced.
8Tires and wheels should be bal-
anced whenever either one is
changed or replaced. Failure to
have a wheel balanced can
result in poor performance,
adverse handling characteristics,
and shortened tire life.
8Ride at moderate speeds after
changing a tire since the tire sur-
face must first be broken in for it
to develop its optimal character-
istics.
EAU00681
w8 8
Operating the motorcycle with
excessively worn tires
decrease riding stability and
can lead to loss of control.
Have excessively worn tires
replaced by a Yamaha dealer
immediately. Brakes, tires, and
related wheel parts replace-
ment should be left to a
Yamaha Service Technician.
8 8
Patching a punctured tube is
not recommended. If it is
absolutely necessary to do so,
use great care and replace the
tube as soon as possible with
a good quality replacement.
NOTE:
These limits may be different by regu-
lation from country to country. If so,
conform to the limits specified by the
regulations of your own country.
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 18
SPECIFICATIONS
1
2
3
4
5
6
78
9
Specifications
ModelXT500E/XT600E
Dimensions
Overall length2,220 mm
2.295 mm (N, S, CH only)
Overall width865 mm
825 mm (CH only)
Overall height1,205 mm
Seat height855 mm
Wheel base1,440 mm
Minimum ground clearance230 mm
Minimum turning radius2,300 mm
Basic weight (with oil and full
fuel tank)176 kg
172 kg (CH only)
Engine
Engine typeAir-cooled 4-stroke, SOHC,
gasoline
Cylinder arrangementForward inclined single
cylinder
Displacement499 cm
3
595 cm
3
Bore
´Stroke87.0 ´84.0 mm (XT500E)
95.0 ´84.0 mm (XT600E)
Compression ratio8.5:1
Starting systemElectric starter
Lubrication systemDry sumpEngine oil
Type
Recommended engine oil
classificationAPI Service SE, SF, SG type
or higher
cCBe sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
ÒEnergy ConservingÓ) contain anti-friction additives which
will cause clutch and/or starter clutch slippage, resulting in
reduced component life and poor engine performance.
Capacity
Periodic oil change2.7 L
With oil filter replacement2.8 L
Total amount3.3 L
EAU01038
SPECIFICATIONS
8-1
–10° 0° 10° 20° 30°
40°
SAE 10W/30
SAE 10W/40
SAE 20W/40
SAE 20W/50
–20°
SAE 15W/40 50°C
4PT-9-E6 (ENG) 7~9 12/27/00 1:30 PM Page 8
SPECIFICATIONS
1
2
3
4
5
6
78
9
8-2 Air filterDry type element
Fuel
TypeRegular unleaded gasoline
Fuel tank capacity15 L
Reserve amount2 L
Carburetor
Type/quantityY26PV/1
ManufacturerTEIKEI
Spark plug
Type/ManufacturerDPR8EA-9 or DPR9EA-9/NGK
Spark plug gap0.8 ~ 0.9 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction systemSpur gear
Primary reduction ratio74/31 (2.387) (XT500E)
71/34 (2.088) (XT600E)
Secondary reduction systemChain drive
Secondary reduction ratio38/15 (2.533) (XT500E)
45/15 (3.000) (XT600E)
Transmission typeConstant mesh 5-speed
OperationLeft foot operationGear ratio1st2.583
2nd1.588
3rd1.200
4th0.954 (XT500E)
0.955 (XT600E)
5th0.792
Chassis
Frame typeDiamond
Caster angle27.75¡(XT500E)
27¡45Õ (XT600E)
Trail120 mm
Tire
TypeWith tube
Front
Size90/90-21 54S
Manufacturer/BRIDGESTONE/TW47
modelDUNLOP/TRAIL MAX L
Rear
Size120/90/17 64S
Manufacturer/BRIDGESTONE/TW48
modelDUNLOP/TRAIL MAX
Maximum load*176 kg (XT500E)
180 kg (XT600E)
4PT-9-E6 (ENG) 7~9 12/27/00 1:30 PM Page 9
9
CONSUMER INFORMATION
Identification number records.............................................................9-1
Key identification number...................................................................9-1
Vehicle identification number..............................................................9-1
Model label.........................................................................................9-2
9
4PT-9-E6 (ENG) 7~9 12/27/00 1:30 PM Page 13
1
2
3
4
5
6
7
89
1
1
EAU02944
Identification number
recordsRecord the key identification number,
vehicle identification number and
model label information in the spaces
provided for assistance when order-
ing spare parts from a Yamaha deal-
er or for reference in case the vehicle
is stolen.
1.KEY IDENTIFICATION
NUMBER:
2.VEHICLE IDENTIFICATION
NUMBER:
3.MODEL LABEL INFORMATION:
EAU01041
Key identification numberThe key identification number is
stamped on the key tag.
Record this number in the space pro-
vided and use it for reference when
obtaining a new key.
EAU01043
Vehicle identification
numberThe vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your state.
1.Key identification number1.Vehicle identification number
9-1
EAU01039
CONSUMER INFORMATION1
6
4PT-9-E6 (ENG) 7~9 12/27/00 1:30 PM Page 14
1
2
4
5
6
7
8
9
9
9-2
CONSUMER INFORMATION
9
1
EAU01050
Model labelThe model label is affixed to the
frame under the seat. (See page
3-9 for seat removal procedures.)
Record the information on this label
in the space provided. This informa-
tion will be needed to order spare
parts from your Yamaha dealer.1.Model label
4PT-9-E6 (ENG) 7~9 12/27/00 1:30 PM Page 15
INDEX
Front brake lever free play
adjustment..........................................6-18
Front fork inspection..............................6-26
Front wheel installation..........................6-34
Front wheel removal..............................6-33
Fuel.........................................................3-6
Fuel cock.................................................3-7
Fuel tank cap...........................................3-6
Fuse replacement..................................6-29
H
Handlebar switches.................................3-3
Dimmer switch......................................3-3
Engine stop switch................................3-4
Horn switch...........................................3-3
Lights switch.........................................3-3
Pass switch...........................................3-3
Start switch...........................................3-4
Turn signal switch.................................3-3
Headlight bulb replacement...................6-29
Helmet holder..........................................3-9
High beam indicator light.........................3-2
Horn switch..............................................3-3
How to use the conversion table.............9-3
I
Identification number records..................9-1
Idle speed adjustment...........................6-14
Indicator lights.........................................3-2
High beam indicator light......................3-2
Neutral indicator light............................3-2
Turn indicator light................................3-2
Inspecting the brake fluid level..............6-21
K
Key identification number........................9-1
L
Lights switch............................................3-3
M
Main switch/Steering lock........................3-1
Model label..............................................9-2
N
Neutral indicator light...............................3-2
P
Panel A, B...............................................6-7
Parking....................................................5-6
Pass switch.............................................3-3
Periodic maintenance and
lubrication chart....................................6-3
Pre-operation check list...........................4-1
R
Rear brake pedal.....................................3-5
Rear brake pedal height adjustment.....6-19
Rear shock absorber adjustment..........3-10
Rear suspension lubrication..................6-26
Rear wheel installation..........................6-36
Rear wheel removal..............................6-35
Recommended shift point
(for Switzerland only)............................5-4
S
Seat.........................................................3-9
Shift pedal ..............................................3-5
Shifting....................................................5-4
Sidestand..............................................3-11
Sidestand lubrication.............................6-25
A
Air filter..................................................6-12
B
Battery...................................................6-28
Brake and clutch lever lubrication.........6-25
Brake and shift pedal lubrication...........6-25
Brake fluid replacement.........................6-22
Brake light switch adjustment................6-20
C
Cable inspection and lubrication...........6-24
Carburetor adjustment...........................6-13
Care.........................................................7-1
Carrier (optional)...................................3-11
Checking the front and rear brake
pads....................................................6-20
Clutch lever.............................................3-4
Clutch lever free play adjustment..........6-18
Cowling A................................................6-7
Cowling and panel removal and
installation.............................................6-6
D
Description..............................................2-1
Dimmer switch.........................................3-3
Drive chain lubrication...........................6-23
Drive chain slack adjustment.................6-23
Drive chain slack check.........................6-22
E
Engine break-in.......................................5-5
Engine oil...............................................6-10
Engine stop switch..................................3-4
F
Front brake lever.....................................3-5
4PT-9-E6 (ENG) 7~9 12/27/00 1:30 PM Page 16