2000 YAMAHA XJ600N oil filter

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PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-6TOC.-
Tool kit ................................................................ 6-1
Periodic maintenance and lubrication................. 6-2
Panel removal and installation ........................... 6-5
Panel A ............................................................... 6-5
Spark plug inspection ......................................... 6-6
Engine oil............................................................ 6-7
Air filter ............................................................. 6-10
Carburetor adjustment ...................................... 6-11
Idle speed adjustment ...................................... 6-12
Throttle cable free play inspection .................... 6-12
Valve clearance adjustment ............................. 6-13
Tires ................................................................. 6-13
Wheels ............................................................. 6-15
Clutch lever free play adjustment ..................... 6-15
Rear brake pedal height adjustment ................ 6-17
Brake light switch adjustment ........................... 6-17
Checking the front and rear brake pads ........... 6-18
Inspecting the brake fluid level ......................... 6-19
Brake fluid replacement .................................... 6-20
Drive chain slack check .................................... 6-20
Drive chain slack adjustment ............................ 6-21Drive chain lubrication....................................... 6-21
Cable inspection and lubrication ....................... 6-22
Throttle cable and grip lubrication ..................... 6-22
Brake and shift pedal lubrication ....................... 6-22
Brake and clutch lever lubrication ..................... 6-23
Center and sidestand lubrication ...................... 6-23
Rear suspension lubrication.............................. 6-23
Front fork inspection ......................................... 6-24
Steering inspection ........................................... 6-24
Wheel bearings ................................................. 6-25
Battery............................................................... 6-25
Fuse replacement ............................................. 6-26
Headlight bulb replacement (for XJ600S) ......... 6-27
Headlight bulb replacement (for XJ600N) ......... 6-29
Front wheel removal ......................................... 6-31
Front wheel installation ..................................... 6-31
Rear wheel removal .......................................... 6-33
Rear wheel installation ...................................... 6-34
Troubleshooting ................................................ 6-34
Troubleshooting chart ....................................... 6-35

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6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-6.frame
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU01792
NOTE:
lThe air filter needs more frequent service if you are riding in unusually wet or dusty areas.
lHydraulic brake system
¥ When disassembling the master cylinder or caliper, always replace the brake fluid. Check the brake fluid level regularly
and fill as required.
¥ Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
¥ Replace the brake hoses every four years or if cracked or damaged.
21*Carburetors¥ Check engine idling speed, synchronization and starter operation.
¥ Adjust if necessary.ÖÖÖ
22 Engine oil¥ Check oil level and vehicle for oil leakage.
¥ Correct if necessary.
¥ Change. (Warm engine before draining.)ÖÖÖ
23 Engine oil filter cartridge¥ Replace.ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)

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6-8
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-6.frame
1. Engine oil drain bolt
Engine oil and oil filter cartridge re-
placement
1. Warm up the engine for several
minutes.
2. Stop the engine. Place an oil pan
under the engine and remove the
oil filler cap.
3. Remove the drain bolt and drain
the oil.
1. Oil filter cartridge
2. Oil filter wrench
4. Remove the oil filter by using an oil
filter wrench.
NOTE:
An oil filter wrench is available at a
nearby Yamaha dealer.
5. Install the drain bolt and tighten it
to the specified torque.
Tightening torque:
Drain bolt:
43 Nm (4.3 mákg)
1. O-ring
6. Apply a light coat of engine oil to
the O-ring of the new oil filter.
NOTE:
Make sure the O-ring is seated proper-
ly.

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6-9
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-6.frame
1. Torque wrench
7. Install the new oil filter and tighten
it to the specified torque with an oil
filter wrench.
NOTE:
When installing the oil filter, tighten it to
the proper torque by using a torque
wrench.
Tightening torque:
Oil filter:
17 Nm (1.7 mákg)
8. Fill the engine with sufficient oil to
reach the specified level. Install
the oil filler cap and tighten it.
EC000066
CAUTION:
lDo not put in any chemical addi-
tives. Engine oil also lubricates
the clutch and additives could
cause clutch slippage.
lBe sure no foreign material en-
ters the crankcase. Recommended oil:
See page 8-1.
Oil quantity:
Total amount:
3.1 L
Periodic oil change:
2.3 L
With oil filter replacement:
2.6 L
9. Start the engine and warm it up for
several minutes. While warming
up, check for oil leakage. If oil
leakage is found, stop the engine
immediately and check for the
cause.
NOTE:
After the engine is started, the oil level
indicator light should go off if the oil is at
the specified level.
EC000067
CAUTION:
If the indicator light flickers or re-
mains on, immediately stop the en-
gine and consult with a Yamaha
dealer.

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INDEX
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/EEIX.frame
A
Air filter .................................................6-10
B
Battery ..................................................6-25
Brake and clutch lever lubrication ........6-23
Brake and shift pedal lubrication ..........6-22
Brake fluid replacement ........................6-20
Brake light switch adjustment ...............6-17
C
Cable inspection and lubrication ..........6-22
Carburetor adjustment ..........................6-11
Care ........................................................7-1
Center and sidestand lubrication ..........6-23
Checking the front and rear brake
pads ...................................................6-18
Clutch lever ............................................3-9
Clutch lever free play adjustment .........6-15
Controls/Instruments (XJ600N) ..............2-6
Controls/Instruments (XJ600S) ..............2-3
D
Dimmer switch ........................................3-7
Drive chain lubrication ..........................6-21
Drive chain slack adjustment ................6-21
Drive chain slack check ........................6-20
E
Engine break-in ......................................5-5
Engine oil ................................................6-7
Engine stop switch .................................3-9
F
Front brake lever ................................. 3-10
Front fork inspection ............................ 6-24
Front wheel installation ........................ 6-31
Front wheel removal ............................ 6-31
Fuel ...................................................... 3-12
Fuel cock ............................................. 3-13
Fuel tank breather hose
(for Germany only) ............................ 3-12
Fuel tank cap ....................................... 3-11
Fuse replacement ................................ 6-26
G
Give safety the right of way ................... 1-1
H
Handlebar switches ............................... 3-7
Dimmer switch ................................. 3-7
Engine stop switch ........................... 3-9
Hazard switch .................................. 3-8
Horn switch ...................................... 3-8
Lights switch .................................... 3-9
Pass switch ...................................... 3-7
Start switch ...................................... 3-9
Turn signal switch ............................ 3-8
Hazard switch ........................................ 3-8
Headlight bulb replacement
(for XJ600N) ...................................... 6-29
Headlight bulb replacement
(for XJ600S) ...................................... 6-27
Helmet holders ..................................... 3-15
High beam indicator light ....................... 3-3
Horn switch ............................................ 3-8
I
Identification number records ................ 9-1
Idle speed adjustment .......................... 6-12
Indicator lights ........................................ 3-3
High beam indicator light .................. 3-3
Neutral indicator light ....................... 3-3
Oil level indicator light ...................... 3-3
Turn indicator lights .......................... 3-3
Inspecting the brake fluid level ............ 6-19
K
Key identification number
(for XJ600N) ........................................ 9-1
Key identification number
(for XJ600S) ........................................ 9-1
L
Left view (XJ600N) ................................ 2-4
Left view (XJ600S) ................................. 2-1
Lights switch .......................................... 3-9
Luggage strap holders ......................... 3-16
M
Main switch ............................................ 3-1
Model label ............................................ 9-2
N
Neutral indicator light ............................. 3-3