2000 YAMAHA XJ600N check oil

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INSTRUMENT AND CONTROL FUNCTIONS
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Main switch ......................................................... 3-1
Steering lock (for XJ600N) ................................ 3-3
Indicator lights .................................................... 3-3
Oil level indicator circuit check ........................... 3-5
Speedometer (for XJ600S) ................................. 3-6
Speedometer (for XJ600N) ................................ 3-6
Tachometer ........................................................ 3-7
Handlebar switches ............................................ 3-7
Clutch lever ........................................................ 3-9
Shift pedal ........................................................ 3-10
Front brake lever .............................................. 3-10
Rear brake pedal .............................................. 3-11Fuel tank cap .................................................... 3-11
Fuel ................................................................... 3-12
Fuel tank breather hose (for Germany only) ..... 3-12
Fuel cock........................................................... 3-13
Starter (choke) Ò Ó ......................................... 3-14
Seat................................................................... 3-14
Helmet holders .................................................. 3-15
Storage compartment ....................................... 3-15
Rear shock absorber adjustment ...................... 3-15
Luggage strap holders ...................................... 3-16
Sidestand .......................................................... 3-17
Sidestand/clutch switch operation check .......... 3-17

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3-3
INSTRUMENT AND CONTROL FUNCTIONS
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1. Steering lock
EAU02934
Steering lock (for XJ600N)
To lock the steering
Turn the handlebars all the way to the
right and open the steering lock cover.
Insert the key and turn it 1/8 turn coun-
terclockwise. Then, push the key in while
turning the handlebars slightly to the left
and turn the key 1/8 turn clockwise.
Check that the steering is locked, re-
move the key and close the lock cover.
To unlock the steering
Insert the key, push it in and turn it 1/8
turn counterclockwise so that it moves
out. Then, release and remove the key.
000 001
0000
3
45
21XJ600S
1. Left turn indicator light Ò Ó
2. High beam indicator light Ò Ó
3. Right turn indicator light Ò Ó
4. Neutral indicator light Ò Ó
5. Oil level indicator light Ò Ó
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Indicator lights
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Turn indicator lights Ò Ó / Ò Ó
The corresponding indicator flashes
when the turn switch is moved to the
left or right.
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Neutral indicator light Ò Ó
This indicator comes on when the
transmission is in neutral.
1. Neutral indicator light Ò Ó
2. Left turn indicator light Ò Ó
3. Right turn indicator light Ò Ó
4. High beam indicator light Ò Ó
5. Oil level indicator light Ò Ó
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High beam indicator light Ò Ó
This indicator comes on when the
headlight high beam is used.
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Oil level indicator light Ò Ó
This indicator comes on when the oil
level is low. This light circuit can be
checked by the procedure on page 3-5.

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3-5
INSTRUMENT AND CONTROL FUNCTIONS
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Oil level indicator circuit check
Turn the main switch to ÒONÓ and
the engine stop switch to Ò Ó.
Oil level indicator light
does not come on.Oil level indicator light
comes on.
Check engine oil level.
Oil level indicator light
comes on.Oil level indicator light
does not come on.
Engine oil level and
electrical circuit are OK.
Go ahead with riding.
Put the transmission in neutral
or apply the clutch lever, then
push the start switch.
Oil level
is OK.
Supply
engine oil.
Oil level
is low.
Ask a Yamaha dealer to
inspect electrical circuit.

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4-1
PRE-OPERATION CHECKS
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Owners are personally responsible for their vehicleÕs condition. Your motorcycleÕs vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
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PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake
¥ Check operation, fluid level and fluid leakage.
¥ Fill with DOT 4 (or DOT 3) brake fluid if necessary.6-18 ~ 6-20
Rear brake6-17 ~ 6-20
Clutch¥ Check operation, condition and free play.
¥ Adjust if necessary.6-15 ~ 6-16
Throttle grip and housing¥ Check for smooth operation.
¥ Lubricate if necessary.6-12, 6-22
Engine oil¥ Check oil level.
¥ Fill with oil if necessary.6-7 ~ 6-9
Drive chain¥ Check chain slack and condition.
¥ Adjust if necessary.6-20 ~ 6-21
Wheels and tires¥ Check tire pressure, wear and damage.6-13 ~ 6-15,
6-31 ~ 6-34
Control and meter cables¥ Check for smooth operation.
¥ Lubricate if necessary.6-22
Brake and shift pedal
shafts¥ Check for smooth operation.
¥ Lubricate if necessary.6-22
Brake and clutch lever
pivots¥ Check for smooth operation.
¥ Lubricate if necessary.6-23
Center and sidestand
pivots¥ Check for smooth operation.
¥ Lubricate if necessary.6-23
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5-3
OPERATION AND IMPORTANT RIDING POINTS
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1. Turn the fuel cock to ÒONÓ.
2. Turn the main switch to ÒONÓ and
the engine stop switch to Ò Ó.
3. Shift transmission into neutral.
NOTE:
When the transmission is in neutral, the
neutral indicator light should be on. If
the light does not come on, ask a
Yamaha dealer to inspect it.
4. Turn on the starter (choke) and
completely close the throttle grip.
5. Start the engine by pushing the
start switch.
NOTE:
If the engine fails to start, release the
start switch, wait a few seconds, then
try again. Each attempt should be as
short as possible to preserve the bat-
tery. Do not crank the engine more
than 10 seconds on any one attempt.
EC000034
CAUTION:
The oil level indicator light should
come on when the start switch is
pushed and should go off when the
start switch is released. If the indica-
tor light flickers or remains on, im-
mediately stop the engine and
check the engine oil level and for oil
leakage. If necessary, fill the engine
with oil and check to see that the oil
level indicator light goes off. If the
light does not go off even with suffi-
cient oil in the crankcase or the light
does not come on when pushing the
start switch, consult a Yamaha
dealer.
6. After starting the engine, move the
starter (choke) halfway back.
NOTE:
For maximum engine life, never accel-
erate hard with a cold engine!7. After the engine is warm, turn off
the starter (choke) completely.
NOTE:
The engine is warm when it responds
normally to the throttle with the starter
(choke) turned off.

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PERIODIC MAINTENANCE AND MINOR REPAIR
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Tool kit ................................................................ 6-1
Periodic maintenance and lubrication................. 6-2
Panel removal and installation ........................... 6-5
Panel A ............................................................... 6-5
Spark plug inspection ......................................... 6-6
Engine oil............................................................ 6-7
Air filter ............................................................. 6-10
Carburetor adjustment ...................................... 6-11
Idle speed adjustment ...................................... 6-12
Throttle cable free play inspection .................... 6-12
Valve clearance adjustment ............................. 6-13
Tires ................................................................. 6-13
Wheels ............................................................. 6-15
Clutch lever free play adjustment ..................... 6-15
Rear brake pedal height adjustment ................ 6-17
Brake light switch adjustment ........................... 6-17
Checking the front and rear brake pads ........... 6-18
Inspecting the brake fluid level ......................... 6-19
Brake fluid replacement .................................... 6-20
Drive chain slack check .................................... 6-20
Drive chain slack adjustment ............................ 6-21Drive chain lubrication....................................... 6-21
Cable inspection and lubrication ....................... 6-22
Throttle cable and grip lubrication ..................... 6-22
Brake and shift pedal lubrication ....................... 6-22
Brake and clutch lever lubrication ..................... 6-23
Center and sidestand lubrication ...................... 6-23
Rear suspension lubrication.............................. 6-23
Front fork inspection ......................................... 6-24
Steering inspection ........................................... 6-24
Wheel bearings ................................................. 6-25
Battery............................................................... 6-25
Fuse replacement ............................................. 6-26
Headlight bulb replacement (for XJ600S) ......... 6-27
Headlight bulb replacement (for XJ600N) ......... 6-29
Front wheel removal ......................................... 6-31
Front wheel installation ..................................... 6-31
Rear wheel removal .......................................... 6-33
Rear wheel installation ...................................... 6-34
Troubleshooting ................................................ 6-34
Troubleshooting chart ....................................... 6-35

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6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
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11*Wheel bearings¥ Check bearing for looseness or damage.
¥ Replace if necessary. ÖÖ
12
*Swingarm¥ Check swingarm pivoting point for play.
¥ Correct if necessary.
¥ Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).ÖÖ
13 Drive chain¥ Check chain slack.
¥ Adjust if necessary. Make sure that the rear wheel is properly
aligned.
¥ Clean and lubricate.Every 1,000 km and after washing
the motorcycle or riding in rain.
14
*Steering bearings¥ Check bearing play and steering for roughness.
¥ Correct accordingly.
¥ Lubricate with lithium soap base grease every 24,000 km or
24 months (whichever comes first).ÖÖ
15
*Chassis fasteners¥ Make sure that all nuts, bolts and screws are properly tightened.
¥ Tighten if necessary.ÖÖ
16 Sidestand/centerstand¥ Check operation.
¥ Lubricate and repair if necessary.ÖÖ
17
*Sidestand switch¥ Check operation.
¥ Replace if necessary.ÖÖÖ
18
*Front fork¥ Check operation and for oil leakage.
¥ Correct accordingly.ÖÖ
19
*Rear shock absorber
assembly¥ Check operation and shock absorber for oil leakage.
¥ Replace shock absorber assembly if necessary. ÖÖ
20
*
Rear shock absorber
assembly pivoting
points¥ Check operation.
¥ Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)

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6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
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* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
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NOTE:
lThe air filter needs more frequent service if you are riding in unusually wet or dusty areas.
lHydraulic brake system
¥ When disassembling the master cylinder or caliper, always replace the brake fluid. Check the brake fluid level regularly
and fill as required.
¥ Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
¥ Replace the brake hoses every four years or if cracked or damaged.
21*Carburetors¥ Check engine idling speed, synchronization and starter operation.
¥ Adjust if necessary.ÖÖÖ
22 Engine oil¥ Check oil level and vehicle for oil leakage.
¥ Correct if necessary.
¥ Change. (Warm engine before draining.)ÖÖÖ
23 Engine oil filter cartridge¥ Replace.ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)