2000 YAMAHA TDR 125 steering wheel

PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit ...................................................................6-1
Periodic maintenance and lubrication ....................6-3
Cowling and panel removal and installation...........6-6
Cowling A, B ..........................................................6-7
Panel A ..................................................................6-7
Spark plug inspection.............................................6-8
Transmission oil .....................................................6-9
Cooling system ....................................................6-10
Changing the coolant ...........................................6-11
Air filter .................................................................6-13
Carburetor adjustment .........................................6-15
Idle speed adjustment ..........................................6-15
Throttle cable free play adjustment ......................6-16
Tires .....................................................................6-17
Wheels .................................................................6-19
Clutch lever free play adjustment.........................6-19
Front brake lever free play adjustment ................6-20
Rear brake pedal height adjustment ....................6-20
Brake light switch adjustment ..............................6-21
Checking the front and rear brake pads...............6-21
Inspecting the brake fluid level.............................6-22
Brake fluid replacement .......................................6-23
Drive chain slack check .......................................6-23
Drive chain slack adjustment ...............................6-24Drive chain lubrication............................................6-25
Cable inspection and lubrication ............................6-25
Throttle cable and grip lubrication ..........................6-26
Autolube pump adjustment ....................................6-26
Brake and shift pedal lubrication ............................6-26
Brake and clutch lever lubrication ..........................6-27
Sidestand lubrication..............................................6-27
Rear suspension lubrication...................................6-27
Front fork inspection ..............................................6-28
Steering inspection ................................................6-28
Wheel bearings ......................................................6-29
Battery....................................................................6-29
Fuse replacement ..................................................6-30
Headlight bulb replacement ...................................6-31
Taillight bulb replacement ......................................6-32
Turn signal light bulb replacement .........................6-32
Front wheel removal ..............................................6-33
Front wheel installation ..........................................6-34
Rear wheel removal ...............................................6-34
Rear wheel installation ...........................................6-35
Troubleshooting .....................................................6-36
Troubleshooting chart ............................................6-37
6
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6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EVERY
6,000 km 12,000 km
No.
ITEM CHECKS AND MAINTENANCE JOBS
Initialor or
(1,000 km)6 months 12 months
(Whichever (Whichever
comes first) comes first)
9Check swingarm pivoting point for play.
10 * Swingarm9Correct if necessary.
ÖÖ
9Lubricate with lithium soap base grease every
24,000 km or 24 months (whichever comes first).
9Check chain slack.
11 Drive chain9
Adjust if necessary. Make sure that the rear wheel is properly aligned.Every 1,000 km and after washing
9Clean and lubricate.the motorcycle or riding in the rain
9Check bearing play and steering for roughness.
12 * Steering bearings9Correct accordingly.
ÖÖ
9Lubricate with lithium soap base grease every 24,000 km or
24 months (whichever comes first).
13 * Chassis fasteners9
Make sure that all nuts, bolts and screws are properly tightened.ÖÖ9Tighten if necessary.
14 Sidestand9Check operation.
ÖÖ
9Lubricate and repair if necessary.
15 * Sidestand switch9Check operation.
ÖÖÖ
9Replace if necessary.
16 * Front fork9Check operation and for oil leakage.
ÖÖ
9Correct accordingly.
17 *Rear shock absorber9Check operation and shock absorber for oil leakage.
ÖÖ
assembly9Replace shock absorber assembly if necessary.
Rear shock absorber9Check operation.
18 * assembly pivoting9Lubricate with lithium grease every 24,000 km ÖÖ
pointsor 24 months (whichever comes first).
19 * Carburetor9Check engine idling speed and starter operation.
ÖÖÖ
9Adjust if necessary.
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6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9 Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an upright
position and apply the front
brake.
3. Push down hard on the handle-
bars several times and check if
the fork rebounds smoothly.
EC000098
cC
If any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer.
EAU00794Steering inspection
Periodically inspect the condition of
the steering. Worn out or loose steer-
ing bearings may be dangerous.
Place a stand under the engine to
raise the front wheel off the ground.
Hold the lower end of the front forks
and try to move them forward and
backward. If any free play can be felt,
ask a Yamaha dealer to inspect and
adjust the steering. Inspection is eas-
ier if the front wheel is removed.
EW000115
w
Securely support the motorcycle
so there is no danger of it falling
over.
5AE-9-E3 (ENG) 4/11/0 11:06 AM Page 71

INDEX
Engine stop switch ..................................3-7
Engine temperature gauge ......................3-5
F
Front brake lever .....................................3-8
Front brake lever free play
adjustment ..........................................6-20
Front fork inspection ..............................6-28
Front wheel installation..........................6-34
Front wheel removal ..............................6-33
Fuel .......................................................3-10
Fuel cock ...............................................3-12
Fuel tank cap ...........................................3-9
Fuse replacement..................................6-30
H
Handlebar switches .................................3-5
Dimmer switch ......................................3-5
Engine stop switch ................................3-7
Headlight beam variation ......................3-6
Horn switch ...........................................3-5
Lights switch .........................................3-5
Start switch ...........................................3-7
Turn signal switch .................................3-5
Headlight beam variation.........................3-6
Headlight bulb replacement...................6-31
Helmet holder ........................................3-14
High beam indicator light .........................3-2
Horn switch..............................................3-5
How to use the conversion table .............8-5
I
Identification number records ..................9-1
Idle speed adjustment ...........................6-15
Indicator lights .........................................3-2
High beam indicator light ......................3-2Neutral indicator light ............................3-2
Oil level indicator light ...........................3-2
Turn indicator light ................................3-2
Inspecting the brake fluid level ..............6-22
K
Key identification number ........................9-1
L
Lights switch ............................................3-5
Left view ..................................................2-1
M
Main switch/Steering lock ........................3-1
Model lavel ..............................................9-2
N
Neutral indicator light...............................3-2
Note on handling of the Yamaha
Energy Induction System (Y.E.I.S.) ....3-15
O
Oil level indicator circuit check ................3-3
Oil level indicator light .............................3-2
P
Panel A ....................................................6-7
Parking ....................................................5-6
Periodic maintenance and
lubrication .............................................6-3
Pre-operation check list ...........................4-1
R
Rear brake pedal .....................................3-9
Rear brake pedal height adjustment .....6-20
Rear shock absorber adjustment ..........3-14
Rear suspension lubrication ..................6-27
Rear wheel installation ..........................6-35
Rear wheel removal ..............................6-34A
Air filter ..................................................6-13
Autolube pump adjustment....................6-26
B
Battery ...................................................6-29
Brake and clutch lever lubrication .........6-27
Brake and shift pedal lubrication ...........6-26
Brake fluid replacement.........................6-23
Brake light switch adjustment ................6-21
C
Cable inspection and lubrication ...........6-25
Carburetor adjustment...........................6-15
Care.........................................................7-1
Catalyzer
(for Switzerland and Austria) ..............3-11
Checking the front and rear brake
pads ....................................................6-21
Clutch lever .............................................3-8
Clutch lever free play adjustment ..........6-19
Controls/Instruments ...............................2-3
Cooling system ......................................6-11
Cowling A, B ............................................6-7
Cowling and panel removal and
installation .............................................6-6
D
Description ..............................................2-1
Dimmer switch .........................................3-5
Drive chain lubrication ...........................6-25
Drive chain slack adjustment.................6-24
Drive chain slack check .........................6-23
E
Engine break-in .......................................5-5
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INDEX
Recommended shift points
(for Switzerland only) ............................5-5
Right view ................................................2-2
S
Seat .......................................................3-13
Shift pedal ...............................................3-8
Shifting ....................................................5-4
Sidestand ..............................................3-16
Sidestand lubrication .............................6-27
Sidestand/clutch switch operation
check ..................................................3-17
Spark plug inspection ..............................6-8
Specifications ..........................................8-1
Speedometer ...........................................3-4
Start switch ..............................................3-7
Starter (choke) “1” ...............................3-13
Starting a warm engine ...........................5-4
Starting the engine ..................................5-1
Steering inspection ................................6-28
Storage ....................................................7-4
T
Tachometer .............................................3-4
Taillight bulb replacement .....................6-32
Throttle cable and grip lubrication .........6-25
Throttle cable free play adjustment .......6-16
Tips for reducing fuel consumption .........5-5
Tires ......................................................6-17
Tool kit .....................................................6-1
Transmission oil ......................................6-9
Troubleshooting.....................................6-36
Troubleshooting chart............................6-37
Turn indicator light ...................................3-2
Turn signal light bulb replacement ........6-32Turn signal switch....................................3-5
Two-stroke engine oil ............................3-12
V
Vehicle identification number ..................9-1
W
Wheel bearings .....................................6-29
Wheels ..................................................6-19
Y
Y.P.V.S.
(Yamaha Power Valve System) ..........3-16
5AE-9-E3 (ENG) 4/11/0 11:06 AM Page 99