2000 SUZUKI SWIFT torque

7B-118 AUTOMATIC TRANSMISSION (4 A/T)
2) Install new oil seal to transmission case.
Use special tool to press-fit oil seal until oil seal end face is
flush with transmission case end face.
Special tool
(F) : 09913-75510
UNIT ASSEMBLY
CAUTION:
 Automatic transmission consists of highly precise parts. As even a flaw in a small part may cause
oil leakage or decrease in function, check each part carefully before installation.
 Clean all parts with compressed air. Never use wiping cloths or rags.
 Before assembling new clutch discs and brake band, soak them in automatic transmission fluid for
at least 2 hours.
 Be sure to use new gaskets and O-rings.
 Lubricate O-rings with automatic transmission fluid.
 Apply automatic transmission fluid on sliding or rotating surfaces of the parts before assembly.
 Use yellow petrolatum grease or Suzuki Super Grease C to retain parts in place.
 Be sure to install thrust bearings and races in correct direction and position.
 Make sure that snap ring ends are not aligned with one of cutouts and are installed in groove cor-
rectly.
 Do not use adhesive cements on gaskets and similar parts.
 Be sure to torque each bolt and nut to specification.

AUTOMATIC TRANSMISSION (4 A/T) 7B-119
1) Install new O-rings (inside (5) and outside (6)) to reverse
brake piston (4), and apply grease to them.
“A” : Grease 99000-25030
2) Install reverse brake piston (4), wave spring (3) and reverse
brake piston seat (2) to transmission case.
3) Install new snap ring (1) by compressing wave spring thru
reverse brake piston seat with hydraulic press (8) and spe-
cial tool.
Special tool
(A) : 09926-96040
4) Install counter drive gear (1).
Tightening torque
Counter drive gear installing bolts
(a) : 5.5 N·m (0.55 kg-m, 4.0 lb-ft) NOTE:
Don’t compress wave spring more than necessary or it
may get damaged.
7. Flat end rod or the like
2. Transmission case

7B-124 AUTOMATIC TRANSMISSION (4 A/T)
22) Install thrust needle roller bearing (3).
23) Install thrust washer (2).
24) Install new gasket to transmission case and install rear cover
(1).
Tightening torque
Rear cover bolts
(a) : 19 N·m (1.9 kg-m, 14.0 lb-ft)
25) Measure clearance between thrust washer and rear cover in
the following manner.
Measure the shaft and play of planetary set (1) with dial
gauge (2).
If the obtained clearance is out of specification, select the
thrust washer from table below and repeat above steps 22) –
24) to obtain the clearance within specification.
Clearance between thrust washer and rear cover
Standard : 0.3 – 0.7 mm (0.012 – 0.028 in.)
Available thrust washer (thickness)
: 1.9 mm (0.075 in.), 2.2 mm (0.087 in.), 2.5 mm (0.098 in.)
or 2.8 mm (0.110 in.)
1. Rear cover
4. Gasket(a)
NOTE:
Install the hook (2) to the location shown in figure.
NOTE:
Make sure that tip of dial gauge is not in contact with
counter drive gear (3).

AUTOMATIC TRANSMISSION (4 A/T) 7B-125
26) Attach parking lock rod (2) to manual shift shaft (1).
27) Install manual shift shaft and washer (3) to transmission
case. Fix manual shift shaft with washer, control shift lever
(4) and two nuts (5).
Apply grease to the washers.
Tightening torque
Control shift lever nuts
(a) : 30 N·m (3.0 kg-m, 22.0 lb-ft)
“A” : Grease 99000-25030
28) Install detent spring (1) to transmission case.
Tightening torque
Detent spring bolt (a) : 11 N·m (1.1 kg-m, 8.0 lb-ft)
29) Install thrust needle roller bearing (2) on counter bearing (3).
30) Install counter driven gear (1).
31) Install parking lock pawl sleeve (1) and oil plate (not shown
in figure).
Tightening torque
Parking lock pawl sleeve bolt
(a) : 19 N·m (1.9 kg-m, 14.0 lb-ft)

7B-126 AUTOMATIC TRANSMISSION (4 A/T)
32) Install parking lock pawl (2).
33) Install parking lock pawl shaft (4), torsional spring (3), and
cover (1), then hold them with 2 bolts.
Tightening torque
Parking lock pawl bolts (a) : 11 N·m (1.1 kg-m, 8.0 lb-ft)
34) Install reverse brake (B2) plates, discs, flange and cushion
plate in following order :
(1) Cushion plate →
(2) Plate →
(3) Disc →
(4) Plate →
(5)
Disc →
(6) Plate →
(7) Disc →
(8) Plate →
(9) Disc →
(10)
Flange
35) Hold above parts with snap ring.
NOTE:
 Note the direction of cushion plate (1).
 Make sure that the plates are fitted into groove of
transmission case as shown in figure.
2. Brake plate side
3. Transmission case side

AUTOMATIC TRANSMISSION (4 A/T) 7B-129
44) Apply grease to thrust needle roller bearing (1) and install it.
“A” : Grease 99000-25030
45) Apply grease to clutch drum thrust washer (1) and install it to
oil pump assembly (2).
“A” : Grease 99000-25030
46) Install new gasket to transmission case and install oil pump
assembly (1) to transmission case.
Tightening torque
Oil pump assembly bolts (a) : 12 N·m (1.2 kg-m, 9.0 lb-ft)
47) Measure input shaft end (2) play.
Set dial gauge (1) as shown in figure and measure the play
of the input shaft.
Input shaft end Play
Standard : 0.3 – 0.7 mm (0.012 – 0.028 in.)
48) If the obtained value is out of standard value, select thrust
bearing race (installed in step 41)) of different thickness
shown in table below and adjust the play.
Available thrust bearing race size (thickness)
1.3 mm (0.051 in.), 1.7 mm (0.067 in.) or 2.1 mm (0.083 in.)
3. Oil pump

7B-130 AUTOMATIC TRANSMISSION (4 A/T)
49) Install differential gear assembly (1).
50) Install thrust bearing race (1) and thrust needle roller bearing
(2) to the top of counter driven gear (3).
51) Apply grease to oil pump D-ring.
Install new gasket to transmission case and install torque
converter housing (1).
Tightening torque
Torque converter housing bolts
(h) : 19 N·m (1.9 kg-m, 14.0 lb-ft)
Grease 99000-25030
“A” : Thread lock cement 99000-32110 NOTE:
Grease can be applied around the R and L bearing of dif-
ferential gear assembly to ease fitting to the transmis-
sion case and torque converter housing.
NOTE:
Apply thread lock to the three bolts shown in figure.
2. New bolt

AUTOMATIC TRANSMISSION (4 A/T) 7B-131
52) Install O-rings to each accumulator piston and apply grease
or ATF to them.
Grease 99000-25030
53) Install C1 and B0 accumulator pistons (1 and 6), springs (2,
3 and 7) and spacers (4).
Hold them with snap rings (5).
54) Install C0, B1, C2 accumulator springs (9, 12, 13, 15 and
16), spacer (11) and pistons (8, 10 and 14) as shown in fig-
ure.
55) Install wire-to-solenoid assembly (1).
Tightening torque
Wire - to - solenoid assembly bolt
(a) : 8 N·m (0.8 kg-m, 6.0 lb-ft)
Grease 99000-25030 NOTE:
C1 and B0 accumulator pistons are the same.
NOTE:
 Make sure that snap rings are fitted to the groove of
each cylinder.
 Make sure that O-rings are not twisted or caught when
installing.
NOTE:
Make sure that O-rings are not twisted or caught when
installing.
1. C1 accumulator piston 9. C0 accumulator spring
(with Pink paint)
2. C1 accumulator outer spring
(with Yellow paint)10. B1 accumulator piston
3. C1 accumulator inner spring
(with Yellow paint)11. B1 accumulator spacer
4. Spacer 12. B1 accumulator inner spring
(with Orange paint)
5. Snap ring 13. B1 accumulator outer spring
(with Orange paint)
6. B0 accumulator piston 14. C2 accumulator piston
7. B0 accumulator spring
(with Purple paint)15. C2 accumulator inner spring
(with Light Blue paint)
8. C0 accumulator piston 16. C2 accumulator outer spring
(with Light Blue paint)
NOTE:
Apply grease to O-ring of wire-to-solenoid assembly.