2000 SUZUKI SWIFT shaft

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-73
Crankshaft
timing belt
pulleyCKP
sensor
Oscilloscope Waveforms
Waveforms at engine cranking (260 r/min) Waveforms at specified idle speed16 waives
for 10 signals13 waives for
10 signals
30 signal 30 signal 0.5 V / Div.
10 ms / Div.0.5 V / Div.
5 ms / Div.
DTC P0335 CRANKSHAFT POSITION (CKP) SENSOR CIRCUIT MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

NO CKP sensor signal for 2 seconds at engine
cranking.
CKP sensor circuit open or short.

Crankshaft timing belt pulley teeth damaged.

CKP sensor malfunction, foreign material being
attached or improper installation.

ECM (PCM) malfunction.
Reference
Connect oscilloscope between terminals C01-23 (+) and C01-24 (–) of ECM (PCM) connector connected to ECM
(PCM) and check CKP sensor signal.
DTC CONFIRMATION PROCEDURE
1) Clear DTC and crank engine for 2 sec.
2) Select “DTC” mode on scan tool and check DTC.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-75
To ignition
switch
Signal rotor
on CamshaftCamshaft
position
sensor
Waveforms at specified idle speed
Oscilloscope Waveforms
2 V / Div.
Crank
angle20 ms / Div.
180
720
DTC P0340 CAMSHAFT POSITION (CMP) SENSOR CIRCUIT
MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

No CMP sensor signal during engine running
(CKP sensor signal is inputted).
CMP sensor circuit open or short.

Signal rotor teeth damaged.

CMP sensor malfunction, foreign material being
attached or improper installation.

ECM (PCM) malfunction.
Reference
Connect oscilloscope between terminals C01-11 of ECM (PCM) connector connected to ECM (PCM) and body
ground and check CKP sensor signal.
DTC CONFIRMATION PROCEDURE
1) Clear DTC.
2) Start engine and keep it at idle for 1 min.
3) Select “DTC” mode on scan tool and check DTC.

Output shaft speed sensor (on A / T)
Counter
shaft
gear
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-89
DTC P0500 VEHICLE SPEED SENSOR (VSS) MALFUNCTION FOR A / T
VEHICLE
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

While fuel is kept cut at lower than 4000 r / min for
longer than 4 sec.

VSS signal not inputted.
2 driving cycle detection logic, continuous
monitoring.
“P” or “Bl” circuit open or short.

Vehicle speed sensor malfunction.

Foreign material being attached or sensor installed
improperly.

Gear damaged.
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Turn ignition switch OFF and then ON.
2) Clear DTC and warm up engine to normal operating temperature.
3) Increase vehicle speed to 50 mph, 80 km / h in “2” range.
4) Release accelerator pedal and with engine brake applied, keep vehicle coasting (fuel cut condition) for 4 sec.
or more.
5) Stop vehicle and check DTC and pending DTC.

6-1-90 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
Fig. 1 for Step 2 Fig. 2 for Step 3
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE
DIAG. FLOW
TABLE”.
2Check VSS for Resistance.
1) Disconnect VSS connection with ignition switch OFF.
2) Check for proper connection to VSS at “P” and “Bl” wire
terminals.
3) If OK, then check resistance of VSS. See Fig. 1.
Resistance between terminals : 100 – 300 Ω
Resistance between terminal
and transmission : 1 MΩ or more
Are check result satisfactory?Go to Step 3.Replace VSS.
3Check Visually VSS and Counter Shaft Gear for the
Following. See Fig. 2.

No damage

No foreign material attached

Correct installation
Are they in good condition?“P” or “Bl” wire
open or shorted to
ground or poor
C03-2 or C03-8
connection.
If wires and
connections are
OK, intermittent
trouble or faulty
ECM (PCM).
Check for
intermittent
referring to
“Intermittent and
Poor Connection”
in section 0A.Clean, repair or
replace.

6A
ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE) 6A-1
SECTION 6A
ENGINE MECHANICAL
(G10, 1-CAM 6-VALVES ENGINE)
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under “Gener-
al Description” in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and “Service Precau-
tions” under “On-Vehicle Service” in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
For the descriptions (items) not found in this section, refer to the same section of Service Manual men-
tioned in FOREWORD of this manual.
CONTENTS
ON-VEHICLE SERVICE6A- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Vacuum Check6A- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pressure Check6A- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Cover6A- 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Body and Intake Manifold 6A- 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Manifold6A- 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt and Belt Tensioner 6A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft and Hydraulic Valve Lash Adjuster 6A-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Lash Adjuster Noise Diagnosis 6A-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valves and Cylinder Head6A-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pistons, Piston Rings, Connecting Rods and Cylinders 6A-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT REPAIR OVERHAUL6A-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Assembly6A-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Bearings, Crankshaft and Cylinder Block 6A-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS6A-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIALS6A-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Timing belt
2. Tensioner
3. Tensioner plate
4. Tensioner spring
5. Spring damper
6. Camshaft timing pulley
7. Pin
8. Pulley bolt
9. Seal
10. Inside cover seal
11. Inside cover
12. Outside cover seal
13. Outside cover
14. Tensioner stud
15. Tensioner bolt
16. Tensioner spring screw
: Tightening Torque
6A-10 ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE)
TIMING BELT AND BELT TENSIONER
REMOVAL
1) Disconnect negative cable at battery.
2) Hoist vehicle.
3) Remove clip (2) after pushing center pin, and then remove fend-
er apron extension (1) on right side.
NOTE:
Do not push center pin (3) too far in, or it will fall off into
fender.
4) Remove air cleaner assembly as previously outlined.
5) Remove A / C compressor drive belt, if equipped.
6) Loosen water pump pulley bolts (1).
7) Loosen generator pivot bolts (3) and its adjusting bolt (2) and re-
move water pump belt (4) and its pulley (5).

1.“V” mark on cylinder head cover
2. Timing mark on camshaft timing belt pulley
3. Arrow mark on oil pump case
4. Punch mark on crankshaft timing belt pulley
ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE) 6A-11
8) Loosen crankshaft pulley bolts (1) and remove crankshaft
pulley (2).
9) Remove timing belt outside cover (1).
10) Align 4 timing marks as shown in figure to facilitate its installa-
tion.
11) Loosen tensioner bolt (3) and stud (4), and remove belt (1) from
crankshaft timing belt pulley and camshaft timing belt pulley af-
ter pushing up the tensioner plate (2) fully by finger as shown
figure.
CAUTION:
Never bend timing belt.

6A-12 ENGINE MECHANICAL (G10, 1-CAM 6-VALVES ENGINE)
1. Camshaft allowable turning range – – – By timing
mark, within 90 from “V” mark on head cover on
both right and left.
2. Crankshaft allowable turning range – – – by punch
mark, within 90 from arrow mark on oil pump case
on both right and left.
CAUTION:
After timing belt is removed, never turn camshaft and crank-
shaft independently more than such an extent as shown be-
low. If turned, interference may occur among piston and
valves, and parts related to piston and valves may be dam-
aged.
12) Remove tensioner, tensioner plate, tensioner spring and
spring damper.
INSPECTION

Check timing belt for wear or crack. Replace it as necessary.

Check tensioner for smooth rotation and rattle.
INSTALLATION
1) Install tensioner plate (1) to tensioner (2).
Insert lug (3) of tensioner plate into hole (4) of tensioner.
2) Install tensioner (2) and tensioner plate (3).
Do not tighten the tensioner bolt (1) and stud by wrench yet.
Hand tighten only at this time.
Check to ensure that plate movement in arrow direction as
shown in figure causes tensioner to move in the same direction.
If no associated movement between plate and tensioner occurs,
remove tensioner and plate again and reinsert the plate lug into
tensioner hole.