2000 SUZUKI SWIFT torque

6E1-14 ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10)
(a)
1. Lower body
2. Gasket
1. Wire cover
2. Fuel injector wire
3. Screws
2. EFE heater
3. Gasket
1. Intake manifold
ASSEMBLY
1) Install injector wire and coupler to throttle body.
Use new O-ring.
Tighten injector wire coupler screw to specified torque.
Tightening Torque
(a): 2.0 N
.m (0.20 kg-m, 1.5 lb-ft)
2) Install new gasket to lower body.
3) Install upper body on gasket, using care not to cause gasket to
slip out of place.
4) Make sure to injector wire harness to fit in grooves of throttle
body and install wire cover to throttle body.
Tighten screws to specified torque.
Tightening Torque
(b): 3.5 N
.m (0.35 kg-m, 2.5 lb-ft)
5) Install fuel injector according to procedure described in FUEL
INJECTOR INSTALLATION.
6) Install TP sensor according to procedure described in
THROTTLE POSITION SENSOR INSTALLATION.
INSTALLATION
1) Clean mating surfaces and install throttle body gasket to EFE
heater. Use new gasket.

ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10) 6E1-15
1. Injector coupler
2. TP sensor
3. Water hose
4. Vacuum hose
5. ISC actuator
6. Fuel return hose
7. Fuel feed hose
1. Injector coupler
Good No good
2) Install throttle body to EFE heater and tighten bolts to specified
torque.
Tightening Torque
(a): 23 N
.m (2.3 kg-m, 17.0 lb-ft)
3) Install accelerator cable to throttle valve lever and cable brack-
et.
4) Connect fuel, cooling water and vacuum hoses to throttle body,
and clamp securely.
5) Connect TP sensor and injector couplers securely.
6) Refill cooling system referring to Section 6B.
7) Connect negative cable at battery.
8) With engine “OFF” and ignition switch “ON”, check for fuel
leaks around fuel line connection.
9) Install air cleaner assembly referring to Section 6A.
10) Upon completion of installation, start engine and check for fuel
leaks and engine coolant leaks.
Adjust cable play to specification according to procedure de-
scribed in ACCELERATOR CABLE ADJUSTMENT.
FUEL INJECTOR
ON-VEHICLE INSPECTION
1) With battery negative cable disconnected, disconnect injector
coupler.
2) Connect ohmmeter to each injector terminal and measure resis-
tance.
Resistance of injector: 0.5 – 1.5 Ω at 20C (68F)
If resistance is out of specification, replace fuel injector.
3) Connect injector coupler.
4) Remove air cleaner assembly without disconnecting IAT sensor
coupler.
5) Check that fuel is injected out in conical shape from fuel injector
when cranking or running engine.
If no fuel is injected, check wiring harness for continuity and cou-
plers for proper connection referring to “DIAGNOSTIC FLOW
TABLE B-1”.
If fuel is not injected out in conical shape, replace injector.
6) Check injector for fuel leakage after injection is stopped (i.e., af-
ter cranking or engine stop).
Replace if leakage exists.
Fuel leakage: Less than 1 drop/min.
7) Install air cleaner assembly.

ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10) 6E1-17
1. ECM
2. Instrument panel
3. Steering wheel
1. Injector wire
2. Screws
1. Stay
3) Make sure that injector wire O-ring is free from any damage and
deterioration, and apply thin coat of spindle oil or gasoline to O-
ring.
Install injector wire and tighten new wire screw to specified
torque.
Tightening Torque
(a): 3.5 N
.m (0.35 kg-m, 2.5 lb-ft)
4) Connect battery negative cable at battery.
5) With engine “OFF” and ignition switch “ON”, check for fuel leaks.
6) Install air cleaner mounting stay as shown left.
7) Install air cleaner assembly referring to Section 6A.
ELECTRONIC CONTROL SYSTEM
ENGINE CONTROL MODULE (ECM)
CAUTION:
As ECM consists of precision parts, be careful not to ex-
pose it to excessive shock.
REMOVAL
1) Disconnect battery negative cable at battery.
2) Lower fuse box after removing bolt.
3) Disconnect couplers from ECM while releasing coupler lock.
4) Remove ECM from body.
INSTALLATION
1) Install ECM to body.
2) Connect couplers to ECM securely.
3) Install fuse box and tighten its bolt.
4) Connect battery negative cable at battery.

6E1-20 ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10)
1. Plunger
2. Throttle lever screw
2) Check to make sure that plunger of ISC actuator and throttle le-
ver screw are not in contact with each other. If they are, warm
up engine.
3) Loosen TP sensor screws.
a) Connect SUZUKI scan tool to DLC with ignition switch OFF.
b) Select “Data List” mode on SUZUKI scan tool.
c) Observe TP sensor voltage.
4) Turn TP sensor clockwise or counterclockwise and tighten TP
sensor screw at a position where voltage as specified below is
obtained.
TP sensor voltage when lever-to-stop
screw clearance is 3.5 mm (0.14 in.) : 0.98 – 1.02 V
Tightening Torque
(a): 2.0 N
.m (0.20 kg-m, 1.5 lb-ft)
5) Install ECM and connect couplers securely.
INTAKE AIR TEMPERATURE SENSOR (IAT SENSOR)
REMOVAL
1) Disconnect battery negative cable at battery.
2) Disconnect coupler from IAT sensor.
3) Remove IAT sensor and gasket from air cleaner case.

6E1-22 ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10)
( ) for reference kΩ
TEMPERATURE 0
3220
6840
10460
14080C
176F (5.74)
2.28–2.61
(1.15)
(0.584)
0.303–0.326
1. ECT sensor
2. Distributor
INSPECTION
Immerse temperature sensing part of ECT sensor in water (or ice)
and measure resistance between sensor terminals while heating
water gradually.
If measured resistance doesn’t show such characteristic as shown
in left figure, replace ECT sensor.
INSTALLATION
Reverse removal procedure noting the following.

Clean mating surfaces of ECT sensor and thermostat case.

Check O-ring for damage and replace if necessary.

Tighten ECT sensor to specified torque.
Tightening Torque
(a): 15 N
.m (1.5 kg-m, 11.0 lb-ft)

Connect coupler to ECT sensor securely.

Refill coolant referring to Section 6B.

ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10) 6E1-23
1. Viewed from terminal side
1. Exhaust manifold
2. Heated oxygen sensor
Sensor-1
Sensor-2
HEATED OXYGEN SENSOR (SENSOR-1 AND
SENSOR-2)
OXYGEN SENSOR HEATER INSPECTION
1) Disconnect sensor coupler.
2) Using ohmmeter, measure resistance between terminals “V
B”
and “GND” of sensor coupler.
NOTE:
Temperature of sensor affects resistance value largely.
Make sure that sensor heater is at correct temperature.
Resistance of oxygen sensor heater:
11.7 – 14.3 Ω at 20C, 68F
If found faulty, replace oxygen sensor.
3) Connect sensor coupler securely.
REMOVAL
WARNING:
To avoid danger of being burned, do not touch exhaust system
when system is hot. Oxygen sensor removal should be per-
formed when system is cool.
1) Disconnect negative cable from battery.
2) Hoist vehicle when removing sensor-2.
3) Disconnect coupler of heated oxygen sensor and release its
wire harness from clamps.
4) Remove heated oxygen sensor from exhaust manifold.
INSTALLATION
Reverse removal procedure noting the following.

Tighten heated oxygen sensor to specified torque.
Tightening Torque for heated oxygen sensor
45 N
.m (4.5 kg-m, 32.5 lb-ft)

Connect coupler of heated oxygen sensor and clamp wire har-
ness securely.

After installing heated oxygen sensor, start engine and check that
no exhaust gas leakage exists.

09913-76011
SUZUKI scan tool (Tech 1A) kitMass storage cartridge09931-76030
16 / 14 pin DLC cable
1. Fuel pressure gauge
09912-58441
2. Pressure hose
09912-58431
3. 3-way joint & hose
09912-58490
09917-47010
Vacuum pump gauge 1. Storage case
2. Operator’s manual
3. Tech 1A
4. DLC cable (14 / 26 pin,
09931-76040)
5. Test lead / probe
6. Power source cable
7. DLC cable adaptor
8. Self-test adaptor
6E1-36 ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10)
SPECIAL TOOLS
TIGHTENING TORQUE SPECIFICATIONS
FasteningpartsTightening torqueFastening artsN.mkg-mlb-ft
Throttle body mounting bolt232.317.0
Throttle upper and lower body screw3.50.352.5
Fuel injector wire connector screw2.00.201.5
Fuel injector cover screw3.50.352.5
TP sensor mounting screw2.00.201.5
ECT sensor151.511.0
Heated oxygen sensor -1 and -2454.532.5

6E2
ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13) 6E2-1
GENERAL DESCRIPTION6E2- 2 . . . . . . . . . . . . . .
AIR INTAKE SYSTEM 6E2- 6. . . . . . . . . . . . . . . . . .
FUEL DELIVERY SYSTEM 6E2- 7. . . . . . . . . . . . . .
ELECTRONIC CONTROL SYSTEM 6E2- 8. . . . . .
Engine and Emission Control Input /
Output Table 6E2- 9. . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSISSee Section 6. . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE6E2-13 . . . . . . . . . . . . . . . .
Accelerator Cable Adjustment 6E2-13. . . . . . . . . .
Idle Speed/Idle Air Control (IAC)
Duty Inspection 6E2-14. . . . . . . . . . . . . . . . . . . . .
AIR INTAKE SYSTEM 6E2-15. . . . . . . . . . . . . . . . . .
Throttle Body 6E2-15. . . . . . . . . . . . . . . . . . . . . . . .
Idle Air Control Valve 6E2-17. . . . . . . . . . . . . . . . .
FUEL DELIVERY SYSTEM 6E2-18. . . . . . . . . . . . . .
Fuel Pressure Inspection 6E2-18. . . . . . . . . . . . . .
Fuel Pump 6E2-21. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pressure Regulator 6E2-22. . . . . . . . . . . . . . .
Fuel Injector 6E2-23. . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC CONTROL SYSTEM 6E2-27. . . . . .
ECM / PCM 6E2-27. . . . . . . . . . . . . . . . . . . . . . . . . .
MAP Sensor 6E2-27. . . . . . . . . . . . . . . . . . . . . . . . .
TP Sensor 6E2-28. . . . . . . . . . . . . . . . . . . . . . . . . . .
IAT Sensor 6E2-29. . . . . . . . . . . . . . . . . . . . . . . . . .
ECT Sensor 6E2-30. . . . . . . . . . . . . . . . . . . . . . . . . Heated Oxygen Sensor -1 and -2 6E2-31. . . . . . .
Camshaft Position Sensor 6E2-32. . . . . . . . . . . . .
Crankshaft Position Sensor 6E2-32. . . . . . . . . . . .
Vehicle Speed Sensor 6E2-33. . . . . . . . . . . . . . . . .
Fuel Level Sensor (gauge) 6E2-33. . . . . . . . . . . . .
Main Relay, Fuel Pump Relay and
Radiator Fan Control Relay 6E2-33. . . . . . . . . . .
Fuel Cut Operation (Inspection) 6E2-34. . . . . . . .
Radiator Fan Control System 6E2-34. . . . . . . . . .
System Inspection 6E2-34. . . . . . . . . . . . . . . . . .
Radiator Fan 6E2-34. . . . . . . . . . . . . . . . . . . . . . .
EMISSION CONTROL SYSTEM 6E2-35. . . . . . . . .
EGR System 6E2-35. . . . . . . . . . . . . . . . . . . . . . . . .
EVAP Control System 6E2-36. . . . . . . . . . . . . . . . .
EVAP Canister Purge Inspection 6E2-36. . . . . .
Vacuum Passage Inspection 6E2-37. . . . . . . . .
Vacuum Hose Inspection 6E2-37. . . . . . . . . . . .
EVAP Canister Purge Valve
Inspection 6E2-37. . . . . . . . . . . . . . . . . . . . . . . .
EVAP Canister Inspection 6E2-38. . . . . . . . . . .
PCV System 6E2-38. . . . . . . . . . . . . . . . . . . . . . . . .
PCV Hose Inspection 6E2-38. . . . . . . . . . . . . . .
PCV Valve Inspection 6E2-38. . . . . . . . . . . . . . .
SPECIAL TOOLS6E2-39 . . . . . . . . . . . . . . . . . . . . . .
TIGHTENING TORQUE
SPECIFICATIONS6E2-39 . . . . . . . . . . . . . . . . . . . . .
SECTION 6E2
ENGINE AND EMISSION CONTROL SYSTEM
(SFI FOR G13)
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under “Gener-
al Description” in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and “Service Precau-
tions” under “On-Vehicle Service” in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS