2000 SUZUKI GRAND VITARA cylinder

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Page 311 of 801

SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual YH4
GRAND
VITARA
1. LSPV
2. Brake pipe
1. LSPV assembly
2. LSPV spring
3. LSPV stay
4. Bolt
5. Stepper bole
BRAKES PIPE / HOSE / MASTER CYLINDER 5A-17
LSPV (Load Sensing Proportioning Valve) 
ASSEMBLY

Page 312 of 801

SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual YH4
GRAND
VITARA
5A-18 BRAKES PIPE / HOSE / MASTER CYLINDER
1. LSPV spring bolt
2. LSPV bolt
3. Brake pipe flare nut
4. Air bleeding plug
1. LSPV lever
2. Stopper bolt (if equipped)
3. Coil spring ªA

Page 313 of 801

SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual YH4
GRAND
VITARA
BRAKES PIPE / HOSE / MASTER CYLINDER 5A-19
09922-85811
Connector pin remover09950-96010
Booster piston rod gauge09952-16010
Booster piston rod adjuster
TIGHTENING TORQUE SPECIFICATION

Page 315 of 801

SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual YH4
GRAND
VITARA
[A]: TOKICO produced
[B]: SUMITOMO ELECTRIC produced1. Caliper pin bolt
2. Boot
3. Disc brake caliper
(Disc brake cylinder)
4. Piston seal
5. Disc brake piston
6. Cylinder boot
7. Dis

Page 317 of 801

SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual YH4
GRAND
VITARA
5B-4 FRONT BRAKE
1. Wheel nut
2. Washer
(or spacer)
ªAº: Apply grease
Brake Disc
Before this inspection, brake pads must be removed.
Check disc surface for scratches in wearing part

Page 319 of 801

SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual YH4
GRAND
VITARA
1. Caliper
2. Flexible hose
3. Hose mounting bolt
4. Wire hook
5. Container
1. Cloth
5B-6 FRONT BRAKE
FRONT DISC BRAKE CALIPER
REMOVAL
1) Hoist vehicle and remove wheel.
2) Remove bra

Page 320 of 801

SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual YH4
GRAND
VITARA
FRONT BRAKE 5B-7
2) Remove piston seal using a thin blade like a thickness gauge,
etc.
CAUTION:
Be careful not to damage inside (bore side) of cylinder.
INSPECTION
Cylinder Boot
Check

Page 321 of 801

SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual YH4
GRAND
VITARA
1. Boot
2. Piston
5B-8 FRONT BRAKE
Piston and Boot
1) Before inserting piston into cylinder, install boot onto piston as
shown.
2) Fit boot as it is in above figure into boot groove i