2000 SUZUKI GRAND VITARA panel

YH4
GRAND
VITARA
1. Meter cluster
2. Hazard switch
Terminal
Wire ColorSwitch Position
LH steering vehicle shown
LIGHTING SYSTEM 8B-9
TURN SIGNAL AND HAZARD WARNING
LIGHTS
TURN SIGNAL SWITCH (IN COMBINATION SWITCH)
INSPECTION
1) Disconnect negative cable at battery.
2) Disconnect combination switch lead wire coupler.
3) Check for continuity between terminals at each switch position
shown below. If check result is not as specified, replace switch.
TLTBTR
G/RGG/Y
L
N
R
REMOVAL AND INSTALLATION
Refer to Section 3C COMBINATION SWITCH for vehicle without air
bag system and Section 3C1 CONTACT COIL AND COMBINA-
TION SWITCH ASSEMBLY for vehicle with air bag system.
HAZARD SWITCH
REMOVAL
1) Remove meter cluster.
2) Pull hazard switch out of instrument panel.
3) Disconnect coupler from hazard switch.
4) Remove hazard switch.
INSTALLATION
Reverse removal procedure.
INSPECTION
Check for continuity between terminals at each switch position
shown below. If check result is not as specified, replace siwtch.

YH4
GRAND
VITARA
INSTRUMENTATION / DRIVER INFORMATION 8C-7
1. Steering column hole cover
COMBINATION METER
REMOVAL
1) Disconnect negative cable at battery.
2) If the vehicle is equipped with air bag system, disable air bag
system. Refer to DISABLING AIR BAG SYSTEM in Section
10B of this manual.
3) Remove column hole cover.
4) Remove instrument cluster panel.
5) Remove screws fastening combination meter.
6) Disconnect couplers from combination meter.
7) Remove combination meter from instrument panel.
INSTALLATION
Reverse removal procedure for installation, noting the following.

If the vehicle is equipped with air bag system, be sure to enable
air bag system after installation. Refer to ENABLING AIR BAG
SYSTEM in Section 10B of this manual for details.

YH4
GRAND
VITARA
Terminal
Operation
If mirror heater is not equipped
If mirror heater is equipped
8D-30 WINDOWS, MIRRORS, SECURITY AND LOCKS
POWER DOOR MIRROR CONTROL SYSTEM
INSPECTION
MIRROR SWITCH
1) Remove mirror switch from instrument panel.
2) Check for continuity between terminals at each switch position
as shown below.
If check result is not as specified, replace mirror switch.
DOOR MIRROR ACTUATOR
1) Remove garnish from door.
2) Disconnect door mirror coupler.
3) Check that door mirror operates properly when battery voltage
is applied to connector terminals.
Connect battery positive and negative terminal to the door mirror
terminal shown below and check operation.
If it does not operate as specified in table below, replace door
mirror assembly.
VBlYVBlY
Up

Down

Left

Right

NOTE:
When installing door mirror to door, be careful not to pinch
harness between door and door mirror.

YH4
GRAND
VITARA
WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-31
DOOR MIRROR HEATER (IF EQUIPPED)
INSPECTION
MIRROR HEATER SWITCH
1) Remove mirror heater switch from instrument panel.
2) Check for continuity between terminals at each switch position
as shown below. If check result is not as specified, replace
switch.
MIRROR HEATER (IF EQUIPPED)
1) Remove garnish from door.
2) Disconnect door mirror coupler.
3) Check for continuity between terminals ªaº and ºbº.
If not continuity, replace outside mirror.

YH4
GRAND
VITARA
1. Immobilizer Control Module
8G-4 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
IMMOBILIZER CONTROL MODULE
Immobilizer Control Module is installed to the underside of the
instrument panel at the driver's seat side.
As main functions, Immobilizer Control Module checks matching
not only between the Transponder Code transmitted from the igni-
tion key and that registered in Immobilizer Control Module (Up to
4 different Transponder codes can be registered.) but also between
the ECM/Immobilizer Control Module code transmitted from
ECM / PCM and that registered in Immobilizer Control Module. In
addition, it has an on-board diagnostic system (self-diagnosis func-
tion) which is described in ªOn-Board Diagnostic System (Self-
Diagnosis Function)º in this section.
ECM / PCM
As main functions, ECM / PCM not only checks matching of ECM/
Immobilizer Control Module code but also has an on-board diag-
nostic system (self-diagnosis function) as described in ªOn-Board
Diagnostic System (Self-Diagnosis Function)º in this section.
For installation position of ECM / PCM, refer to Section 6E1 or 6E2.
ON-BOARD DIAGNOSTIC SYSTEM
(SELF-DIAGNOSIS FUNCTION)
Immobilizer Control Module and ECM / PCM diagnose troubles
which may occur in the area including the following parts when the
ignition switch is ON.
ECM /
ECM/Immobilizer Immobilizer
Transponder code
PCM: Control Module Control
Coil antenna
code Module:
ECM/Immobilizer

Serial data link
Control Module code
circuit
Serial data link circuit

ECM / PCM
Immobilizer Control

Module

Ignition signal

YH4
GRAND
VITARA
8G-12 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
EXAMPLE: When serial data link wire is defective (Code No.83)
ON
OFFMalfunction
indicator lamp
Code No.83 Code No.83 Code No.83
Time (sec.)
1. Data link connector (DLC)
3) After completing the check, turn ignition switch OFF and discon-
nect service wire from monitor coupler.
[Using SUZUKI scan tool]
1) Turn ignition switch OFF.
2) After setting cartridge to Suzuki scan tool, connect it to data link
connector (DLC) located on underside of instrument panel at
driver's seat side.
Special Tool
(A): 09931-76011 (Suzuki scan tool)
(B): Mass storage cartridge
(C): 09931-76030 (16 / 12 pin DLC adapter)
3) Turn ignition switch ON.
4) Read DTC according to instructions displayed on Suzuki scan
tool and print it or write it down. Refer to Suzuki scan tool opera-
tor's manual for further details.
NOTE:

When reading DTC stored in ECM / PCM using Suzuki scan
tool, select ªECMº from the applications menu and ªSU-
ZUKI modeº from the communication mode menu dis-
played on Suzuki scan tool.

If ECM / PCM detects a trouble in both electric fuel injec-
tion system and immobilizer control system, Suzuki scan
tool indicates trouble codes of both systems using Suzu-
ki mode of ECM application.
If communication between Suzuki scan tool and ECM / PCM is
not possible, check if Suzuki scan tool is communicable by con-
necting it to ECM / PCM in another vehicle. If communication is
possible in this case, Suzuki scan tool is in good condition. Then
check data link connector and serial data line (circuit) in the ve-
hicle with which communication was not possible.
5) After completing the check, turn ignition switch OFF and discon-
nect Suzuki scan tool from data link connector (DLC).

YH4
GRAND
VITARA
8G-28 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
1
1. Ignition key with built-in transponder 1. Data link connector (DLC)
HOW TO REGISTER IGNITION KEY
Register the ignition key with a built-in transponder in Immobilizer
Control Module by using the following procedure.
1) Prepare Suzuki scan tool (TECH 1A kit and cartridge for immobi-
lizer control system).
2) With ignition switch OFF, connect Suzuki scan tool to data link
connector (DLC) located on underside of instrument panel at
driver's seat side.
Special Tool
(A): 09931-76011 (Tech 1A)
(B): Immobilizer cartridge
(C): 09931-76030 (16 / 14-pin DLC cable)
NOTE:
For operation procedure of Suzuki scan tool, refer to Suzuki
scan tool operator's manual.
3) Prepare ignition key with a built-in transponder. And then turn
ignition switch ON by using it.
4) Number of Transponder codes for ignition key with a built-in
transponder that can be registered in Immobilizer Control Mod-
ule is limited to 4. If needed, clear all Transponder codes for igni-
tion key with a built-in transponder that have been registered in
Immobilizer Control Module by executing the ªCLR. TRANS
COD (CLEAR TP CODE)º command in the SELECT MODE
menu by using Suzuki scan tool.
NOTE:
When ªCLR. TRANS COD (CLEAR TP CODE)º command is
executed with the malfunction indicator lamp (the lamp for
vehicles equipped with the monitor coupler) ON or the im-
mobilizer indicator lamp (the lamp for vehicle not equipped
with the monitor coupler) ON, it remains ON even after
execution of that command is over. It will start flashing
when the ignition switch is turned OFF once and then
turned ON after some seconds.
5) Using Suzuki scan tool, register Transponder code in Immobiliz-
er Control Module by executing ªENT. TRANS COD (ENT. TP
CODE)º command in SELECT MODE menu.
6) [Vehicle equipped with monitor coupler]
Make sure that malfunction indicator lamp lights when ignition
switch is turned OFF once and then ON.
[Vehicle not equipped with monitor coupler]
Make sure that immobilizer indicator lamp lights when ignition
switch is turned OFF once and then ON.

YH4
GRAND
VITARA
9
BODY SERVICE 9-1
GLASS, WINDOWS AND MIRRORS9- 2 . . . . .
Front Door Glass 9- 2. . . . . . . . . . . . . . . . . . . . .
Front Door Window Regulator 9- 5. . . . . . . . . .
Windshield 9- 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass 9-12. . . . . . . . . . . . . . . . . . . . .
Rear Door Window Regulator 9-14. . . . . . . . . .
Quarter Window 9-15. . . . . . . . . . . . . . . . . . . . . .
Back Door Glass 9-16. . . . . . . . . . . . . . . . . . . . .
BODY STRUCTURE9-17 . . . . . . . . . . . . . . . . . . .
Front Door Assembly 9-17. . . . . . . . . . . . . . . . .
Rear Door Assembly 9-18. . . . . . . . . . . . . . . . . .
Back Door / Rear Gate Assembly 9-19. . . . . . . .
Hood 9-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender 9-22. . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper 9-23. . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 9-24. . . . . . . . . . . . . . . . . . . . . . . .
Under Body Dimensions 9-25. . . . . . . . . . . . . . .
Body Dimensions 9-26. . . . . . . . . . . . . . . . . . . . .
INSTRUMENTATION AND DRIVER
INFORMATION9-33 . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 9-33. . . . . . . . . . . . . . . . . . . . .
SEAT9-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat 9-34. . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Seat 9-35. . . . . . . . . . . . . . . . . . . . . . . . . . .
PAINT AND COATINGS9-36 . . . . . . . . . . . . . . . .
Anti-Corrosion Treatment 9-36. . . . . . . . . . . . . .
Metal Replacement Parts Finishing 9-37. . . . .
Plastic Parts Finishing 9-58. . . . . . . . . . . . . . . . .
SECURITY AND LOCKS9-59 . . . . . . . . . . . . . . . .
Front Door Lock Assembly 9-59. . . . . . . . . . . . .
Rear Door Lock Assembly 9-61. . . . . . . . . . . . .
Back Door / Rear Gate Lock Assembly 9-62. . .
Key Coding 9-63. . . . . . . . . . . . . . . . . . . . . . . . . .
SUNROOF / CONVERTIBLE TOP9-64 . . . . . . . . .
Sliding Roof (if equipped) 9-64. . . . . . . . . . . . . .
Canvas Top And Topbow Frames 9-71. . . . . . .
EXTERIOR AND INTERIOR TRIM9-72 . . . . . . .
Floor Carpet 9-72. . . . . . . . . . . . . . . . . . . . . . . . .
Head lining 9-73. . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Trim (2 Door Model) 9-75. . . . . . . . . . . . . .
Side Moldings (if equipped) 9-77. . . . . . . . . . . .
Splash Guard (if equipped) 9-78. . . . . . . . . . . .
Roof Rail (if equipped) 9-79. . . . . . . . . . . . . . . .
Roof Molding 9-79. . . . . . . . . . . . . . . . . . . . . . . .
Luggage Under Box 9-80. . . . . . . . . . . . . . . . . .
SECTION 9
BODY SERVICE
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).

When body servicing, if shock may be applied to air bag system component parts, remove those parts
beforehand. (Refer to Section 10B.)
NOTE:
Fasteners are important attaching parts in that they could affect the performance of vital components and
systems, and / or could result in major repair expense. They must be replaced with one of the same part
number of with an equivalent part if replacement becomes necessary.
Do not use a replacement part of lesser quality or substitute a design. Torque values must be used as spe-
cified during reassembly to assure proper retention of these parts.
CONTENTS