Page 621 of 801

YH4
GRAND
VITARA
1. Screws 1. Door outside weatherstrip
2. Screw1. Door inside pull handle bracket
BODY SERVICE 9-3
REMOVAL
1) Remove inside handle bezel.
2) Remove door mirror bezel (if equipped).
3) Remove inside lock knob and door inside pull handle case fitting
screw.
3-1) Remove window regulator handle (if equipped).
To remove regulator handle, pull off snap ring by using a cloth
as shown below.
4) Remove door trim.
With inside handle bezel tilted as shown in figure, turn door trim
90 counterclockwise to remove it.
And disconnect power window switch lead wire at coupler (if
equipped).
5) Remove door inside pull handle bracket.
6) Remove door sealing cover.
7) Remove door outside weatherstrip.
Lower window all the way down. Then, use a tape-wrapped putty
knife (or screwdriver) to pry off weatherstrip.
CAUTION:
Use a tape-wrapped putty knife (or screwdriver) to pry off
weatherstrip. Use of an unwrapped tool will cause dam-
age to painting.
8) Remove glass attaching screws.
9) Take out door glass.
Page 630 of 801
YH4
GRAND
VITARA
1. Door trim
2. Inside handle
bezel7. Door hinge
8. Door open stop
9. Door sealing cover
10. Door center sash
11. Partition glass
12. Window regulator handle (if equipped) 1. Door glass
2. Weatherstrip (outside)
3. Glass run
4. Window regulator
5. Partition weather strip
6. Door trim
9-12 BODY SERVICE
REAR DOOR GLASS
REMOVAL
-1) Remove inside handle bezel.
-2) Remove inside lock knob and door inside pull handle case fit-
ting screw.
2-1) Window regulator handle (if equipped).
To remove regulator handle, pull off snap ring by using a cloth
as shown below.
3) Remove door trim with inside weatherstrip.
With inside handle bezel tilted as shown in figure, turn door trim
90 counterclockwise to remove it. And disconnect power win-
dow switch lead wire.
4) Remove door sealing cover.
Page 791 of 801

YH4
GRAND
VITARA
1. Seat belt pretensioner (retractor assembly)
2. Webbing
3. 185 cm (6 ft) of clearance
4. Exhaust hole
1. Stretch deployment harness to full length 10 m (33 ft).
2. Connect connectors.
3. Power source (12V vehicle battery)
4. Short the two deployment harness leads.
5. Seat belt pretensioner harness
4
AIR BAG SYSTEM 10B-85
6) Pull out the webbing fully as shown at the left and cut it at the
root of the pretensioner (retractor assembly) as shown in the
figure.
WARNING:
As the drum of the retractor assembly turns very quick-
ly as soon as the webbing is cut, fix the retractor assem-
bly with a vise on the workbench and keep your hands
and fingers away from it when cutting the webbing.
7) Clear a space on the ground about 185 cm (6 ft) in diameter
where the seat belt pretensioner is to be activated. A paved,
outdoor location where there is no activity is preferred. If an out-
door location is not available, a space on the shop floor where
there is no activity and sufficient ventilation is recommended.
Ensure no loose or flammable objects are within the activation
area.
8) Place the seat belt pretensioner as shown in the figure on the
ground in the space just cleared.
9) Stretch the deployment harness from the seat belt pretension-
er to its full length 10 m (33 ft).
10) Place a power source near the shorted end of the deployment
harness. Recommended application: 12 Volts minimum, 2
amps minimum. A vehicle battery is suggested.
11) Verify that the area around the seat belt pretensioner is clear
of all people and loose or flammable objects.
12) Verify that the seat belt pretensioner is placed as shown in the
figure on the ground in the space just cleared.
13) Connect the seat belt pretensioner harness to the deployment
harness connector and lock the connector with lock lever.
Special Tool
(A): 09932-75030
Page 796 of 801

YH4
GRAND
VITARA
1. Shorted
Driver side for left hand steering vehicle
Driver side for right hand steering vehicle
1. Stretch deployment harness
to its full length 10 m (33 ft).
2. Drop cloth, blanket or similar item.
10B-90 AIR BAG SYSTEM
5) Check that there is no open/short or damage in special tool (de-
ployment harness). If any faulty condition is found, do not use
it and be sure to use new deployment harness.
Special Tool
(A): 09932-75030
6) Short the two deployment harness leads together by fully seat-
ing one banana plug into the other.
WARNING:
Deployment wires shall remain shorted and not be con-
nected to a power source until the pretensioner is to be
activated.
Special Tool
(A): 09932-75030
7) Connect the deployment harness connector to the seat belt
pretensioner harness and lock the connector with lock lever.
Special Tool
(A): 09932-75030
8) Route deployment harness out the vehicle.
9) Verify that the inside of the vehicle and the area surrounding
the vehicle are clear of all people and loose or flammable ob-
jects.
10) Stretch the deployment harness to its full length 10 m (33 ft).
11) Place a power source near the shorted end of the deployment
harness. Recommended application: 12 Volts minimum, 2
amps minimum. A vehicle battery is suggested.
12) Completely cover windshield area and front door window
openings with a drop cloth, blanket to similar item. This reduces
the possibility of injury due to possible fragmentation of the ve-
hicle's glass or interior.
13) Notify all people in the immediate area that you intend to acti-
vate the seat belt pretensioner.
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