YH4
GRAND
VITARA
STEERING, SUSPENSION, WHEELS AND TIRES 3-5
ConditionPossible CauseCorrection
Body Leans or Sways
in CornersLoose stabilizer bar.
Faulty shock absorbers, struts
or mounting.
Broken or sagging springs.
Overloaded.Tighten stabilizer bar bolts or
replace bushes.
Replace shock absorber, strut or
tighten mounting.
Replace spring.
Check loading.
Cupped TiresFront struts defective.
Worn wheel bearings.
Excessive tire or wheel run-out.
Worn ball joints.
Tire out of balance.Replace strut.
Replace wheel bearing.
Replace tire or wheel disc.
Replace front suspension control
arm.
Adjust tire balance.
YH4
GRAND
VITARA
[A]
[B]
Hard Cornering
Under-Inflation
Lack of RotationIncorrect Wheel Alignment
Tire Construction Non-Uniformity
Wheel Heavy Acceleration [A] [B]
3-6 STEERING, SUSPENSION, WHEELS AND TIRES
TIRE DIAGNOSIS
IRREGULAR AND / OR PREMATURE WEAR
Irregular and premature wear has many possible causes. Some of
them are: incorrect inflation pressures, lack of tire rotation, driving
habits, improper alignment.
If the following conditions are noted, rotation is in order:
1. Front tire wear is different from rear.
2. Uneven wear exists across the tread of any tire.
3. Left front and right front tire wear is unequal.
4. Left rear and right rear tire wear is unequal.
5. There is cupping, flat spotting, etc.
A wheel alignment check is in order if the following conditions are
noted:
1. Left front and right front tire wear is unequal.
2. Wear is uneven across the tread of any front tire.
3. Front tire treads have scuffed appearance with ªfeatherº edges
on one side of tread ribs or blocks.
WEAR INDICATOR
The original equipment tires have built-in tread wear indicators to
show when tires need replacement. These indicators will appear as
12 mm (0.47 in.) wide bands when the tire tread depth becomes 1.6
mm (0.063 in.). When the indicators appear in 3 or more grooves
at 6 locations, tire replacement is recommended.
RADIAL TIRE WADDLE
Waddle is side to side movement at the front and / or rear of the ve-
hicle. It is caused by the steel belt not being straight within the tire.
It is most noticeable at low speed, 8 to 48 km / h (5 to 30 mph). It is
possible to road test a vehicle and tell on which end of the vehicle
the faulty tire is located. If the waddle tire is on the rear, the rear end
of the vehicle will shake from side to side or ªwaddleº. From the driv-
er's seat it feels as though someone is pushing on the side of the
vehicle. If the faulty tire is on the front, the waddle is more visual.
The front sheet metal appears to be moving back and forth and the
driver feels as though he is at the pivot point in the vehicle.
Waddle can be quickly diagnosed by using a Tire Problem Detector
(TPD) and following the equipment manufacturer's recommenda-
tions.
If a TPD is not available, the more time consuming method of sub-
stituting known good tire / wheel assemblies on the problem vehicle
can be used as follows:
YH4
GRAND
VITARA
INFLATE TIRES TO
RECOMMENDED PRESSURE
ROAD TEST VEHICLE ON LEVEL
UNCROWNED ROAD IN
BOTH DIRECTIONS
SWITCH FRONT TIRES
SIDE TO SIDE AND
ROAD TEST AGAIN
LEADS IN SAME
DIRECTIONLEAD CORRECTED
IF ROUGHNESS RESULTS,
REPLACE TIRESLEAD REVERSES
DIRECTION
PUT TIRES BACK IN
ORIGINAL POSITION
AND CHECK ALIGNMENTINSTALL A KNOWN GOOD TIRE ON
ONE FRONT SIDE
LEAD CORRECTED
REPLACE TIRELEAD REMAINS
INSTALL A KNOWN GOOD TIRE IN
PLACE OF OTHER FRONT TIRE
LEAD CORRECTED
REPLACE TIRELEAD REMAINS
KNOWN GOOD TIRES ARE NOT GOOD
STEERING, SUSPENSION, WHEELS AND TIRES 3-7
1. Ride vehicle to determine if the waddle is coming from the front
or rear.
2. Install tires and wheels that are known to be good (on similar ve-
hicle) in place of those on the offending end of the vehicle. If the
waddle cannot be isolated to front or rear, substitute the rears.
3. Road test again. If improvement is noted, install originals one at
a time until offender is found. If no improvement is noted, install
known good tires in place of all four. Then install originals one
at a time until offender if found.
YH4
GRAND
VITARA
3-8 STEERING, SUSPENSION, WHEELS AND TIRES
RADIAL TIRE LEAD
ªLeadº is the deviation of the vehicle from a straight path on a level
road with no pressure on the steering wheel.
Lead is usually caused by:
1) Incorrect alignment.
2) Uneven brake adjustment.
3) Tire construction.
The way in which a tire is built can produce lead in a vehicle. An ex-
ample of this is placement of the belt. Off center belts on radial tires
can cause the tire to develop a side force while rolling straight down
the road. If one side of the tire is a little larger diameter than the oth-
er, the tire will tend to roll to one side. This will develop a side force
which can produce vehicle lead.
The procedure on previous page should be used to make sure that
front alignment is not mistaken for tire lead.
1) Part of the lead diagnosis procedure is different from the tire
rotation pattern currently in the owner's and service manuals. If
a medium to high mileage tire is moved to the other side of the
vehicle, be sure to check that ride roughness has not developed.
2) Rear tires will not cause lead.
VIBRATION DIAGNOSIS
Wheel unbalance causes most of the highway speed vibration
problems. If a vibration remains after dynamic balancing, it can be
caused by three things.
1) Tire runout.
2) Wheel runout.
3) Tire stiffness variation.
Measuring tire and / or wheel free runout will uncover only part of the
problem. All three causes, known as loaded radial runout, must be
checked by using a Tire Problem Detector (TPD). If a TPD is not
available, the more time consuming method of substituting known
good tire and wheel assemblies on the problem vehicle can be
used.
YH4
GRAND
VITARA
STEERING, SUSPENSION, WHEELS AND TIRES 3-9
Caused bySMOOTH ROADSUSPENSION MOVEMENT
(Loaded Runout)
TIRE OUT
OF
ROUNDTIRE
STIFFNESS
VARIATIONRIM BENT
OR
OUT OF ROUND
YH4
GRAND
VITARA
3A-2 FRONT END ALIGNMENT
CAMBER
Camber is the tilting of the front wheels from the vertical, as viewed from the front of the vehicle. When the wheels
tilt outward at the top, the camber is positive. When the wheels tilt inward at the top, the camber is negative. The
amount of tilt is measured in degrees.
PRELIMINARY CHECKS PRIOR TO ADJUSTING FRONT ALIGNMENT
Steering and vibration complaints are not always the result of improper alignment. An additional item to be checked
is the possibility of tire lead due to worn or improperly manufactured tires. ªLeadº is the deviation of the vehicle from
a straight path on a level road without hand pressure on the steering wheel.
Section 3 of this manual contains a procedure for determining the presence of a tire lead problem.
Before making any adjustment affecting toe setting, the following checks and inspections should be made to en-
sure correctness of alignment readings and alignment adjustments:
1) Check all tires for proper inflation pressures and approximately the same tread wear.
2) Check for loose ball joints. Check tie rod ends; if excessive looseness is noted, it must be corrected before ad-
justing.
3) Check for run-out of wheels and tires.
4) Check vehicle trim heights; if out of limits and a correction is to be made, it must be made before adjusting toe.
5) Check for loose control arms.
6) Check for loose or missing stabilizer bar attachments.
7) Consideration must be given to excess loads, such as tool boxes. If this excess load is normally carried in ve-
hicle, it should remain in vehicle during alignment checks.
8) Consider condition of equipment being used to check alignment and follow manufacturer's instructions.
9) Regardless of equipment used to check alignment, vehicle must be on a level surface both fore and aft and
transversely.
TOE ADJUSTMENT
Toe is adjusted by changing tie rod length. Loosen right and left tie
rod end lock nuts first and then rotate right and left tie rods by the
same amount to align toe-in to specification.
In this adjustment, right and left tie rods should become equal in
length.
After adjustment, tighten lock nuts to specified torque.
Tightening Torque
(a): 65 N
.m (6.5 kg-m, 47.0 lb-ft)
CAMBER AND CASTER ADJUSTMENT
Should camber or caster be found out of specifications upon in-
spection, locate its cause first. If it is in damaged, loose, bent,
dented or worn suspension parts, they should be replaced. If it is
in body, repair it so as to attain specifications.
To prevent possible incorrect reading of camber or caster, vehicle
front end must be moved up and down a few times before inspec-
tion.
YH4
GRAND
VITARA
3B1-6 POWER STEERING (P / S) SYSTEM
ConditionPossible CauseCorrection
Vehicle pulls to
one side during
straight drivingMismatched or uneven tire
Low or uneven tire inflation pressure
Brake dragging in one wheel
Front end alignment out of order
Rear end alignment out of order
Malfunction of control valve in gear boxReplace tire.
Inflate tires to proper pressure or
adjust right & left tires inflation
pressure.
Repair.
Check and adjust front end
alignment.
Check and adjust rear end
alignment.
Replace gear box.
Steering wheel
play is large and
vehicle wandersRefer to ªDiagnosisº in Section 3.
Fluid leakageLoose joints of (hydraulic pressure)
pipes and hoses
Deformed or damaged pipes or hosesRetighten.
Replace defective part.
Abnormal noiseAir drawn in due to insufficient amount of fluid
Air mixed into fluid from pipes or hoses
Slipping (loose) P / S belt
Worn P / S belt
Loose gear box fastening bolt
Loose linkage or joints
Pipes or hoses in contact with part of
vehicle body
Vanes of P / S pump defective
Malfunction of control valve in gear box
Bearing of P / S pump shaft defectiveAdd fluid and purge air.
Replace pipes or hoses.
Adjust belt tension.
Replace belt.
Retighten bolts.
Retighten.
Install pipes and hoses correctly.
Replace defective part.
Replace gear box.
Replace bearing.
No idle upPower steering pressure switch defectiveReplace power steering
pressure switch.
YH4
GRAND
VITARA
1. Steering gear box mounting bolts
1. Mark
2. Gear case
3. Pinion shaft
POWER STEERING (P / S) SYSTEM 3B1-15
7) Remove steering gear box mounting bolts and then remove
steering gear box from vehicle.
Steering gear box found to be in defective condition should be
replaced with a new one.
CAUTION:
Never disassemble P / S gear box. If perform this prohib-
ited service, it will affect original performance.
INSTALLATION
Reverse removal procedure for installation of steering gear box
noting the following points.
After confirming that front tire is in straight position, install steering
gear box to body temporarily. Next, with tie-rod end installed to
knuckle, set rack in position close to neutral. Then obtain the neu-
tral state by aligning match marks on pinion shaft and steering
gear case and insert steering lower joint into pinion shaft.
CAUTION:
Be sure to confirm that steering wheel and front tires
(wheels) are in straight position when inserting steering
lower joint into steering pinion shaft.
If a plug was put to disconnected pipe when removing steering
gear box, remove that plug before reconnecting pipe.
Use specified torque as given below.
Tightening Torque
(a): 25 N
.m (2.5 kg-m, 18.0 lb-ft)
(b): 40 N
.m (4.0 kg-m, 29.0 lb-ft)
(c): 25 N
.m (2.5 kg-m, 18.0 lb-ft)
(d): 55 N
.m (5.5 kg-m, 40.0 lb-ft)
After installation, be sure to fill specified power steering fluid and
bleed air.
Check toe setting. Adjust as required. (Refer to Front End Align-
ment.)