
206 Car care and technical informationFlat spottingAll tires get hot, especially on long journeys
or when the car is driven hard. After the car
has been parked with hot tires and the tires
have cooled down, a flat spot can appear in
the tire, where it is in contact with the
ground. The same can occur if the car has
not been moved for a long time.
Flat spots can give rise to vibration that can
be felt through the steering wheel, similar to
that experienced when the wheels need bal-
ancing. Flat spots of this type disappear
once the tires get hot again, usually after
10–15 miles (20–25 km) of driving at cruis-
ing speed.
Air conditioning
(A/C system)
Fault diagnosis If a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked by an authorized Saab
dealer.
Important!
When the A/C system is running, the intake
air is dehumidified, and the resultant con-
densation is drained off through two outlets
underneath the floor of the car in the vicinity
of the front doors. It is therefore perfectly
normal for water to be seen dripping from
these outlets when the car is parked. The
warmer the ambient air and the higher the
humidity, the greater will be the amount of
condensation formed.
Inadequate cooling:
a Make sure that the temperature and
air-distribution controls are in the
appropriate settings.
b Check that the condenser (forward of
the radiator) has not become clogged
with dirt and insects.
c Make sure that the drive belt for the com-
pressor is not slipping.
d Check the fuses for the ventilation fans
and compressor.
NOTE The A/C system is designed for use
with R134a refrigerant.
Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
All repairs and adjustments on the A/C
system must be carried out by a Saab
dealer authorized for this kind of work.
Never mix R134a and R12 refriger-
ants.
WARNING
The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
Escaping gas can cause blindness or
other injury.
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211 Car care and technical information
Stir both primer and touch-up enamel thor-
oughly before use and allow each coat to
dry before applying the next.Two-coat enamel As the name implies, two-coat enamel is
applied in two operations. The first coat, the
base color, contains the pigment, metal
flakes and binder. The second coat consists
of a clear enamel, which provides the final
gloss for the paintwork and protects the
base from moisture and environmental con-
taminants.
Touch-up stone-chip damage as follows:
1 Thoroughly clean the damaged area.
2 Apply the primer, base color and finally,
the enamel. To achieve the best finish,
apply two or three coats of primer.
Anticorrosion treatmentThe entire car is corrosion-protected at the
factory in different stages by an electrolytic
immersion coating and a polyester-based
protective coating to protect against corro-
sion caused by stones flung up by the
wheels. A thin penetrating anti-rust oil is
also applied in cavities and body members.
In addition to conventional anti-corrosion
treatment like painting, underbody treat-
ment and cavity treatment, most of the body
panel surfaces are galvanized. These
include the hood, the doors and the under-
body.
The anti-corrosion treatment on the under-
side of the car and inside the wheel arches
is particularly exposed to constant wear and
possible damage, the degree of which will
obviously depend on driving conditions.
What causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish,
and body panels may rust through if the pro-
cess is unchecked. Rusting can occur wher-
ever water is trapped or where the car’s
panels are continuously damp. Damage to
paint and undercoating by stones, gravel
and minor accidents immediately exposes
metal to air and moisture. Road salts used
for de-icing will collect on the bottom of the
car and promote rusting. Areas of the coun-
try with high humidity have great potential
for rust problems, especially where salt is
used on roads or there is moist sea air.
Industrial pollution (fallout) may also
damage paint and promote rusting.
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212 Car care and technical informationPreventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Sheet Metal
Coverage described in the warranty book-
let.
1Wash the car frequently, and wax at
least twice a year. Under adverse con-
ditions, where there is a rapid buildup of
dirt, sand or road salt, wash your car at
least once a week. After extreme expo-
sure to salted snow or slush, evidenced
by a white film on the car, wash the car
immediately. Frequent washing will pre-
vent paint damage from acid rain and
other airborne contaminants such as
tree sap and bird droppings. If any of
these contaminants are noticed on the
car the finish should be washed immedi-
ately.
Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
Rinse car thoroughly with clean water.
After washing, check and clear all
drains in doors and body panels.
Wipe the car dry, preferably using a
chamois.2Clean the underside of the car during
the winter. Use high pressure water to
clean the car’s underside (floor panels,
wheel wells) at least at mid- winter and
in the spring.
3Inspect the car frequently for leaks or
damage, and arrange for needed
repairs promptly. After washing or after
heavy rain, check for leaks. When wash-
ing the car inspect body surfaces for
paint damage. While checking for leaks,
lift the floor mats and check beneath
them. Water can collect in these areas
and remain for prolonged periods. Dry
any wet areas including the floor mats.
Have leaks repaired as soon as possi-
ble.
Use touch-up paint to repair small
scratches or minor finish damage. Areas
where metal is exposed will rust quickly
and MUST be repaired immediately by
touch-up or professional repainting.
Rust must be removed, the bare metal
primed and painted. Major body
damage should be repaired immediately
and new panels or exposed areas
should be undercoated with anti- corro-
sion material.
Repairs of this type are the owner’s
responsibility and are not covered under
warranty.4Inspect the undercoating and touch
up if necessary. Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
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213 Car care and technical information
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-Vee-belt and the like.
You can check some points yourself before-
hand:
Make sure that the engine is in good con-
dition.
Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
Inspect the Poly-Vee-belt and replace it if
it shows any signs of hard wear.
Check the battery charge.
Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
Check the brakes.
Check all bulbs.
Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-5 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.
Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-5’s A/C
and ACC systems (R134a) contains neither
CFCs nor any other chlorine compounds.
1 A-pillar trim: PP, PP/EPDM
2 Windshield trim: PP, PP/EPDM
3 Seals: EPDM
4 C-pillar trim: PP
5 Rear light cluster: PMMA
6 Corner infill panel: PPO/PA
7 Rear bumper, cellular core: expanded PP;
sheathing: PP/EPDM
8 Side-window casing: PP/EPDM
9 Fuel tank: PE
10 Side trim: PVC
11 A-pillar upholstery trim: PC/ABS, textile
12 Rearview mirror: ABS
13 Sill scuff plate: PP/EPDM
14 Wheel-arch liner: PP
15 Wheel cover: PA
16 Direction-indicator lamp lens: PMMA
17 Washer-fluid reservoir: PE
18 Front spoiler: PP/EPDM
19 Front bumper, cellular core: expanded PP;
sheathing: PP/EPDM
20 Fan shroud: PP
21 Radiator grille: ABS
22 Scuttle panel finisher: PC/ASA
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223 Maintenance and owner assistance
(c.) Check wheel alignment if irregular or premature tire wear is apparent.
Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
1,000
(1,600 km)
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Chassis
R Ball joint clearance, outer and inner steering joints and
rubber boots""""""""""
R Front suspension, rear axle mountings; retighten"
R Shock absorbers and bushes; tightness and condition"""
R Tire pressure, tread depth and wear (c.)"""""""""""
R Rotate tires, front to rear""""""""""
R Brake pads and discs; wear and condition""""""""""
R Brake lines and hoses"""""""""""
R Brake fluid level and renewal (max. 2-year intervals)""" ! "" ! "" ! "
R Check handbrake function"""""""""""
R Power steering fluid level"""""""""""
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225 Specifications
Specifications General.............................. 226
Engine ............................... 228
Fuel.................................... 228
Electrical system.............. 230
Drive belts......................... 231
Manual gearbox................ 231
Automatic transmission .. 232
Suspension....................... 232
Steering............................. 232
Brake system.................... 233
Wheels and tires .............. 233
Plates and labels .............. 235
IB603
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226 SpecificationsGeneral Overall length, including bumpers:
9-5 Sedan _______________________ 189.2 in (4805 mm)
9-5 Wagon ______________________ 189.3 in (4808 mm)
Overall width, including door mirrors ____ 80.4 in (2042 mm)
Maximum height:
9-5 Sedan _______________________ 57.0 in (1449 mm)
9-5 Wagon ______________________ 58.9 in (1497 mm)
Wheelbase _______________________ 106.4 in (2703 mm)
Ground clearance __________________ approx. 6.6 in
(167 mm)
Tr a c k :
Front __________________________ 59.9 in (1522 mm) *)
Rear ___________________________ 59.9 in (1522 mm) *)
Turning circle (curb to curb) ___________ 35.4 ft (10.8 m)
Turning circle (measured at vehicle extrem-
ities) ___________________________ 37.4 ft (11.4 m)
Number of seats (incl. driver) _________ 5
*) Specified track applies to wheel sizes:
6 x 15 & 6.5 x 16
Gross vehicle weight
(GVW)
Maximum train
weight
(GVW + max. trailer
weight)
Maximum axle load,
front
Maximum axle load,
rear Permissible load (in addition to driver) = GVW minus curb weight
The maximum permissible axle load, front or rear, must not be exceeded.
The maximum permissible axle load, front or rear, must not be exceeded. Chassis number in engine bay Weight ready for driving (i.e. with full fuel
tank, washer-fluid reservoir, standard
tools and spare wheel) ______________ 3470–3820 lbs.
(1575–1735 kg)
Gross vehicle weight (GVW) ___________ 4480–4750 lbs.
(2030–2155 kg)
Maximum axle load:
Front ___________________________ 2500 lbs. (1135 kg)
Rear, 9-5 Sedan ___________________ 2310 lbs. (1050 kg)
Rear, 9-5 Wagon __________________ 2480 lbs. (1125 kg)
Weight distribution:
Curb weight, front/rear ______________ 60/40%
GVW, front/rear ___________________ 50/50%
Maximum roof load __________________ 220 lbs (100 kg)
IB541
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233 Specifications
Brake system Wheels and tiresFootbrake (ABS) ___________________ Hydraulic disc
brakes with vacuum
servo unit. Diago-
nally split circuits;
ventilated discs on
front wheels. EBD
function, see page
146.
Handbrake _______________________ Acts on rear wheels
Brake fluid ________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front __________________________ 11.34 in (288 mm)
Front, 9-5 2.3 Turbo Aero ___________ 12.05 in (306 mm)
Rear ___________________________ 11.26 in (286 mm)
Total friction area of brake pads:
Front __________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)Wheel size ________________________ 6.5 x 16 or 7 x 17
9-5 2.3 Turbo Aero ___________________ Use 6.5 x 16 or
7 x 17 only
Tire size (summer tires):
6.5 x 16 wheels ___________________ 215/55 R16
7 x 17 wheels _____________________ 225/45 R17
Tire size (winter tires):
6 x 15 wheels (not 9-5 2.3 Turbo Aero) __ 195/65 R15 M+S
6.5 x 16 wheels ___________________ 205/55 R16 M+S
Recommended wheels for snow chains _ 6 x 15 (not 9-5 2.3
Turbo Aero) or
6.5 x 16
Compact spare:
Wheel ___________________________ 4 x 16
Tire _____________________________ T115/70 R16
Pressure_________________________ 60 psi (420 kPa)
Maximum life _____________________ 2,200 miles
(3500 km)
Maximum speed __________________ 50 mph (80 km/h)
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