6Engine bay: turboWarning labels ___________ 7
V.I.N. number __________ 229
Engine number _________ 229
Gearbox number ________ 229
Color coding ___________ 229Ignition system _________ 225
Drive belt ______________ 179
Alternator _____________ 179
Spark plugs ____________ 225
Catalytic converter ______ 137
Simple fault tracing
(A/C, ACC) ____________ 207Turbo-compressor ________ 60
Pressure gauge __________ 60
Important considerations
for driving _____________ 136
Technical data: engine ___ 223Manual transmission __________ 173
Automatic transmission ________ 173
Transmission oil ______________ 173
Gearbox: technical data ________ 226
Battery _____________________ 177
Battery charge _______________ 177
Jump starting ________________ 162IB733
Engine: description ____________ 168
Engine oil, level control
and topping up _______________ 172
Engine oil: changing ___________ 172
Oil grade, viscosity ____________ 223
Washer fluid ___________ 180
Topping up with fluid _____ 180
Washer jets ___________ 180
Wiper/washer control stalk _ 74
Steering servo _______________ 177
Fluid checking
and topping up ______________ 177
Coolant, checking
and topping up ________ 174
Coolant, changing ______ 175
Temperature gauge ______ 60
Driving in hot weather ____ 156
Driving in cold weather ___ 154Fuse panels ___________ 187
Changing a fuse ________ 187
Table of fuses __________ 189
Relays _______________ 191
Brake system ________________ 227
Brake fluid __________________ 176
Brake pads __________________ 176
ABS brakes _________________ 149
ProCarManuals.com
140 Starting and drivingommended blend percentages and service
station operators should know if their gaso-
lines contain detergents and oxygenates,
and have been reformulated to reduce vehi-
cle emissions. Nevertheless, if you begin to
notice a problem with the way your car starts
or runs shortly after it has been refueled, try
a different brand of gasoline.
Engine Break-in PeriodPistons, cylinder bores and bearings need
time to obtain uniform, wear-resistant sur-
faces.
If a new engine is driven too hard, this grad-
ual process of bedding-in will not be possi-
ble and the life of the engine will be short-
ened.
During the first 1,200 miles (2,000 km), do
not exceed 5,000 rpm.
In addition, refrain from driving the car at full
throttle, other than for brief instances,
during the first 1,800 miles (3,000 km).Wearing in new brake padsNew brake pads take time to bed in, about
90 miles (150 km) if the car is driven largely
under stop-and-go conditions or about
300 miles (500 km) of highway driving.
To extend the useful life of the pads, avoid
hard braking as much as possible.Wear indicatorsThe outer brake pads on the front wheels
have acoustic wear indicators, When 3 mm
remain on the pads, a scraping or shrieking
noise is heard on braking. When this occurs,
the pads should be changed as soon as
possible.
Changing brake pads should only be
carried out by an authorized Saab dealer.
NOTEHigher concentrations of methanol than
listed above, or the use of methanol-
blended gasoline without suitable
co-solvents and corrosion inhibitors,
can damage your car’s fuel system,
leading to the need for repairs which are
not covered by Saab’s product warranty.
NOTEThe engine control module (ECM) mon-
itoring the engine parameters also
stores fault codes.
Under certain circumstances, this may
cause constant illumination of the
Engine malfunction (CHECK ENGINE)
lamp , thus indicating a fault that
must be checked by your Saab dealer,
see page 57.
NOTE: always observe the following two
measures:
Make sure that the fuel filler cap is
screwed on correctly before the
engine is started. Screw on the fuel
filler cap until you hear three distinct
clicks.
Avoid driving with the fuel low level
indicator illuminated. The symbol
illuminates when less than approxi-
mately 2.5 gallons (10 litres) of fuel
remains in the tank.
ProCarManuals.com
149 Starting and driving
Disengaging the system The system will be disengaged:
When the brake or clutch pedal is
depressed.
When the switch is moved to CANCEL.
When the switch is moved to OFF.
When the engine is switched off.
When the selector lever is moved to posi-
tion N (cars with automatic transmission).
BrakingTo avoid overheating the brakes, (e.g. when
negotiating long descents with a drop of
several hundred feet), select a low gear to
use the braking effect of the engine. If the
car has automatic transmission, move the
selector lever to position 1 or 2.
When driving fast, you can help to prolong
the life of the brakes by thinking ahead and
braking harder for short periods, rather than
braking more moderately over long
stretches. Brake pad wear indicatorsThe outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 3 mm, the pad
will produce a screeching, squealing or
scraping noise when the brakes are applied.
New pads should be installed without delay.
Brake pads should only be replaced by
an authorized Saab dealer.
To ensure optimum brake performance,
it is recommended that you use only
Saab original brake pads.
WARNING
It is prudent to try your brakes from
time to time, especially when driving in
heavy rain, on roads with a lot of sur-
face water, or in snow or slush. In such
conditions, the brakes may take
longer than normal to take effect. To
rectify this, touch the brake pedal peri-
odically to dry the brakes out.
The same applies after the car has
been washed or when the weather is
very humid.
The brakes are power assisted and it
should be kept in mind that the servo
unit only provides the power assis-
tance when the engine is running.
The brake pressure required when the
engine is off,( e.g. when the car is
being towed) is roughly four times the
normal pedal force required. The
pedal also feels hard and unrespon-
sive.
ProCarManuals.com
167 Car care
IB944
Hood release handle ....... 168
Engine .............................. 168
Engine bay ....................... 169
Engine oil ......................... 172
Transmission fluid .......... 173
Coolant ............................. 174
Brake- clutch fluid and
brake pads ..................... 176
Power steering ................ 177
Battery .............................. 177
Drive belt .......................... 179
Wipers and washers ....... 179
Wiper blades .................... 179
Changing bulbs ............... 181
Fuses ................................ 187
Wheels.............................. 192
Safety belts ...................... 199 Upholstery and trim ......... 200
Textile carpeting .............. 200
Engine bay ........................ 201
Washing ............................ 201
Waxing and polishing ...... 202
Touching up the paint ..... 202
Anti-corrosion treatment . 203
Recovery and/or recycling
of automotive materials. 205
Air conditioning (A/C
system) ........................... 207 Car care
ProCarManuals.com
176 Car careBrake- clutch fluid and
brake pads
Checking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
The level should be between the MAX and
MIN marks. Top up, as necessary, with
DOT 4 fluid. Do
not
use DOT 5 brake fluid.
Use only new brake fluid from a sealed con-
tainer.
Check that there are no leaks in the brake
system.
Changing of the brake fluid should be
carried out by an authorized Saab dealer.
The vehicle´s regular braking system is
adjusted automatically, but the parking
brake has to be adjusted manually. This
work, involving adjustment of the parking
brake cables and brake pads, must only be
carried out by an authorized Saab dealer.
It is not possible to detect, through abnormal
pedal or parking brake-lever travel, whether brake pads are worn and need replacing. It
is therefore essential that brake pads be
checked regularly, as specified in the ser-
vice program, see page 215.
Brake pad wear indicators The outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 0.11 in (3 mm),
the pad will produce a screeching, squeal-
ing or scraping noise when the brakes are
applied. New pads should be installed with-
out delay.
Brake pads should only be changed by
an authorized Saab dealer. To ensure
optimum brake performance, use only
Saab original brake pads.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed reg-
ularly, as specified in the service pro-
gram, see page 215.
NOTEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
IB894
ProCarManuals.com
213 Maintenance and owner assistance
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
Striped - "First Service".
Blue - Oil change/inspection service.
Black - Major service.
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
location.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
ProCarManuals.com
217 Maintenance and owner assistance
(c.) Check wheel alignment if irregular or premature tire wear is apparent.
(d.) Check and clean rear pads and rear calipers in areas with heavy road salt use.
Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
1,000
(1,600 km)
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Chassis
R Ball joint clearance, outer and inner steering joints and
rubber boots""""""""""
R Front suspension, rear axle mountings; retighten"
R Shock absorbers and bushes; tightness and condition"""
R Tire pressure, tread depth and wear (c.)"""""""""""
R Rotate tires, front to rear""""""""""
R Brake pads and discs; wear and condition (d.)""""""""""
R Brake lines and hoses"""""""""""
R Brake fluid level & renewal (max. 2-year intervals)""" ! "" ! "" ! "
R Check parking brake function"""""""""""
R Power steering fluid level"""""""""""
ProCarManuals.com
227 Technical data
Brake system Rims and tires Footbrake (ABS) ___________________ Hydraulic disc
brakes with vacuum
servo, diagonally
split circuits
Parking brake ______________________ Acts on rear wheels
Brake fluid ________________________ DOT 4
Do not use DOT 5
Disc diameter:
front, Coupé/5-door/Convertible _______ 11.4" (288 mm)
front, Viggen ______________________ 12.0” (306 mm)
rear ____________________________ 11.3" (286 mm)
Total friction area of brake pads:
front, Coupé/5-door/Convertible _______ 34.4 in² (224 cm²)
front, Viggen ______________________ 35.9 in² (234 cm²)
rear ____________________________ 14.2 in² (92 cm²)Rim size:
Coupé/5-door/Convertible ___________ 6.5 x 15 or 6.5 x 16
Viggen __________________________ 7.5 x 17
Viggen must use 6.5 x 16 or 7 x 17
Tire sizes (summer tires):
6.5 x 15 (not Viggen) _______________ 195/60 R15
6.5 x 16__________________________ 205/50 R16
7.5 x 17 Viggen only ________________ 215/45 R17
Tire sizes (winter tires):
6 x 15 (not Viggen) _________________ 185/65 R15 M+S
195/60 R15 M+S
6.5 x 16 _________________________ 205/50 R16 M+S
Recommended rims for snow chains:
Coupé/5-door/Convertible ___________ 6 x 15
Viggen __________________________ 6.5 x 16
Spare wheel:
Tire:
Coupé/5-door/Convertible ___________ T115/70 R15
Viggen __________________________ T115/70 R16
Rim:
Coupé/5-door/Convertible ___________ 4.0 x 15
Viggen __________________________ 4.0 x 16
Maximum life _____________________ 2000 miles
(3500 km)
Maximum speed __________________ 50 mph (80 km/h)
ProCarManuals.com