2000 RENAULT KANGOO key

Sheet Metal Work
Contents
Page
40
41
44
45
GENERAL INFORMATION
Dimensions 40-1
Engine and equipment 40-2
Towing 40-3
Key to symbols 40-4
Fitting the extension elements 40-5
Description of parts 40-6
Sub-frame dimensions 40-8
Repair bench 40-9
Tools and specific products 40-12
LOWER STRUCTURE
Semi-extreme rear cross member 41-1
Rear floor extender 41-8
UPPER REAR STRUCTURE
Basic body rear wing panel 44-1
Added rear wing panel 44-3
Basic body side panel 44-12
Added side panel 44-14
Side panel extender 44-24
Side inner panel extender 44-28
Upper rear corner stiffener 44-30
Lights mounting side panel rain channel 44-33
TOP OF BODY
Grand volume added roof 45-1
Roof inner panel extender 45-5 P
X
A
Aa
B
Bb
G
I
J
K
Aa
E

GENERAL INFORMATION
Key to Symbols
40Key to Symbols
Chiselling Crimping of exterior door panels.
Grind back beads or spot welds.
Straight grinding wheel with 75 mm
diameter bakelite impregnated disc,
thickness 1.8 to 3.2 mm.Safety symbol.
This means that the welding operation in
question concerns one or more of the
vehicle's vital safety components.
Grind back spot welds.
Straight grinding wheel 20 000 rpm fitted
with a spherical burr Ø 10 or 16 mm.Body solder - lead fill.
Hot air torch.
Nozzle output temperature 600° min.
Slipper+ 33 % tin solder + tallow.
Note: to a large extent, body solder filling
compensates for the heat distortion
caused by welding. Drill spot welds.
Hardened steel bit.
Speed of rotation 800 to 1 000 rpm.
Unpicking
Application of weldable mastic.
This mastic is a conductor, interposed
between two spot welding sheets, it
ensures the seal between the sheets and
avoids corrosion of the spot weld Cleaning surfaces to be welded.
Fibre disc Ø 100 mm
Cutting with a saw.
Pneumatic power hacksaw.
Application of aluminium paint.
This is to be applied to the joint faces of
each of the parts to be plug welded. This
paint is conductive and can withstand high
temperatures; it gives anti-corrosion
protection around welds –Cut out part by grinding off flange or
grinding back remaining traces of spot
weld.
–Finish surface after welding.
–Angle grinder fitted with a rubber pad
and a 120 to 180 mm diameter fibre disc
grain size P36.
Unsoldering.Apply a fillet of extruded mastic
●from a manual or pneumatic spray gun
●one or two pot mastic for crimped and
butt joints.
MAG stitch weld
Note: to obtain a good quality weld we
recommend the use of a gas consisting of
argon + 15% CO2 which is considered an
active gas (MAG)Apply mastic by spraying
●spray gun.
●anti-chipping and anti-corrosion in two
parts
Apply a bead of extruded adhesive mastic
●from a manual or pneumatic spray gun
●adhesive mastic in one or two parts Resistance spot welding
Plug welding.
Under MAG gas protection.Thermal cleaning of extruded or spray
mastic
40-4

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44Lights mounting side panel rain channel
INTRODUCTION
This part is changed in addition to changing the
rearend panel. It is carried out partially.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts to which this is additional, will be
dealt with in their respective sections (refer to
contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
–side panel extension,
–lights mounting with studs and welded nuts,
–bumper counter blade,
–tailgate counter balance reinforcement,
–welded nuts,
–upper hinge reinforcement.
IMPORTANT: the Parts Department part should be cut
out before fitting at the level of the assembled side
panel extender (refer to diagram below). PARTS CONCERNED (thickness in mm):
1 Lights support side panel rain channel 1.5
2 Bolt diameter 8 mm key of 13
3 Steel rivet
16715S
44-33
K

TOP OF BODY
Grand volume added roof
45
45-4
Apply a coating of glue to the spacer extractor on (1),
tighten it manually until the two sheets are plated, then
finish by tightening with a key - tightening torque
2.37 da N.m.
Apply a coating of glue on (2) before refitting the
added roof. Example of plating method for refitting the added roof.
16829R16633S
Aa